Skip to content
Place your order by phone: (855) EPS-FOAM
Place your order by phone: (855) EPS-FOAM

Foam Routed Signs

Precision Carved, Professionally Yours.
Design Your Custom Routed Sign Today!

Shop Now
In-house Production

We control every stage to ensure flawless results.

Custom Solutions

Tailored designs that perfectly match your vision

High Quality

Guaranteed 20-year Transferable Warranty.

Full Support

From concept to installation, we’re with you every step of the way.

Bring a Sense of Distinction and Permanence to Your Property

Bring a Sense of Distinction and Permanence to Your Property

We are truly unique routed signs, carved signs and custom plaques shop because all of the production stages of our dimensional hand-carved signs are performed in-house (in store signs). Endless supply of sign materials helps us always be up to date with the latest sign industry technologies. From fabrication to finishing, shipping to storage and fulfillment… we have your every need, and all under one roof. of our unique dimensional hand-carved signs are performed in-house. Our 97,000 square foot facility houses master sign artists in every area of carved sign design and fabrication. Award winning graphic designers take or create your identity and offer suggestions that will minimize costs and maximize complements.

Free Call
Manufacturing Processes and Equipment

Manufacturing Processes and Equipment

Royal Foam has been creating unique routed signs, carved signs and custom plaques across America for over 20 years. Working with a range of traditional and non-traditional sign materials, our sign projects evolve into a combination of masonry, carpentry and artisan crafts. Utilizing the multi-disciplined talents and experience of our staff, Royal Foam creates monumental sign work that few sign companies can duplicate. Through our three decades of experience, Royal Foam has fused new technologies with old materials and developed techniques to create some of the most stunning work in the sign industry. We are also a one stop source for routed letters and logos and our famous customized plaques, custom routed signs and carved signs.

Quote Request

We have grown our list of fellow sign professionals who use our wholesale custom carved signs into a list of hundreds of sign shops throughout America and beyond. by providing a custom area within our website, retail sign companies can expand their product line by using our shop as their manufacturing facility.  Our custom plaques and other products are truly wholesale as we rely on you to provide your design and sales while we do the manufacturing.

Companies We Serve

Who Is This Solution For?

Home Associations

Enhance the character and value of your properties with timeless, custom-crafted architectural elements.

Architects

Bring your creative visions to life with exquisite details that elevate every design.

Builders

Deliver exceptional quality and distinctive style that sets your projects apart.

Homeowners

Transform your space with elegant, personalized accents that make a lasting impression.

Solutions For Timeless Architecture

All elements can be adapted to different sizes, heights, widths, lengths, colours and styles.

Architectural Value & Style

Elements with massive mullions, asymmetrical blocks and decorative cornices create an expressive façade and emphasize status.

Durability & Material Integration

Stone products are not only durable, but also visually connect elements together.

Interior & Exterior Enhancement

The use of decorative elements allows you to place emphasis on both the facade and the interior.

Areas We Service

Areas We Service

We proudly serve clients across the United States, including major cities such as

USA: · Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Quote Request

How to Order From Royal Foam

Step 1. Ready design
We adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Quote Request

Step 1
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Quote Request

Testimonials

I highly recommend the services of Royal Foam because they are always consistent with their quality of 3D letterings and other products.

Samuel Ridge

Thank You Royal Foam for providing me with the gorgeously designed monument sign I had ordered for my newly opened company.

Danial Bryan

After installing an arch from Royal Foam not only the look has improved but also my home has become a lot more spacious. I suggest and thank Royal Foam. I will contact again to Royal foam for my new arch work at my home. Designs are very good and finishing is also good.

Amy Corey

I had ordered plastic letters to put up in front of my Company and I’m thanks to the quality, come rain or sun, they shine like new always. Thank you for such good products Royal Foam.

Origin Teak

Blog posts