Custom Balustrade and Railing Systems for Exteriors - Royal Foam US Skip to content
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Balustrades and Railings

Classic railing systems that bring safety and style to balconies and stairs
25+ years
expirience
5000+
projects
Custom
designs

Our Solutions Are Perfect For

Balustrades and Railings Systems

Balustrades and Railings Systems 1

Balustrades and Railings Systems 1

Balustrades and Railings Systems 2

Balustrades and Railings Systems 2

Balustrades and Railings Systems 3

Balustrades and Railings Systems 3

Balustrades and Railings Systems 4

Balustrades and Railings Systems 4

Balustrades and Railings Systems 5

Balustrades and Railings Systems 5

Balustrades and Railings Systems 6

Balustrades and Railings Systems 6

Balustrades and Railings Systems 7

Balustrades and Railings Systems 7

Balustrades and Railings Systems 8

Balustrades and Railings Systems 8

Height (H), in Width (W), in Length (L), in
35" 10" 200"
36" 15" 226"
38" 20" 266"
42" 25" 305"
48" 30" 344"
52" 35" 384"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 016

Door Surround-Door 016

Door Surround-Door 014

Door Surround-Door 014

Door Surround-Door 011

Door Surround-Door 011

Door Surround-Door 002

Door Surround-Door 002

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 036

Door Surround-Door 036

Door Surround-Door 042

Door Surround-Door 042

Door Surround-Door 025

Door Surround-Door 025

Door Surround-Door 023

Door Surround-Door 023

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Our material vs Competitors

Property Our Material (EPS) Wood Concrete Polyurethane Fiberglass
Weight Very lightweight Medium Very heavy Light Light
Thermal Insulation Excellent Moderate Poor Excellent Good
Moisture Resistance High (does not absorb water) Low (absorbs moisture) Medium High Medium
Durability Long-lasting, stable Can rot or warp Very durable Durable Fragile over time
Fire Behavior Melts under high heat Burns Fire-resistant Flammable (treated variants available) Non-combustible
Ease of Installation Easy, fast, low labor cost Moderate Difficult, labor-intensive Moderate Requires protection gear
Customization Highly customizable shapes & sizes Limited Very limited Moderate Limited
Cost Affordable Medium to high High High Medium

We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Discuss my project
Color palette

Why choose us

Value / Service Our company Competitors
Free Design Support Included in every project Usually not available
Product Customization Fully customized solutions Limited options
Engineering Consultation Direct access to engineers Rare or paid
Unique Prototype Development Yes, tailored prototypes Not offered
Personal Project Manager Dedicated manager for each client Not standard
Speed of Production Fast turnaround Slower processes
Client Support Ongoing support at all stages Limited after-sales support
Flexibility Tailored to any client requirements Standard solutions only

How We Work

How to Order from Royal Foam

Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Let's bring your project to life!

Map of the United States with the cities Royal Foam serves marked

Areas We Serve

We proudly serve clients across the United States, including major cities such as

· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Our Partners

Testimonials

Our old wood window surrounds were totally rotted out. Called Royal Foam for advice, and the free consult was super helpful. Went with PU foam because they said it would hold up better and capture the original profile details. The match is perfect. Looks exactly like the 1920s originals, but zero maintenance now. So happy!

Patricia Holloway

I'm building a new house and wanted something different than the standard trim. Sent them a sketch of a modern, chunky window surround I saw online. They said no problem and fabricated it in EPS for me. Super lightweight, easy for my crew to install, and after stucco, it looks monolithic. Custom work without the crazy price tag.

David Chen

We have a beach cottage with crazy humidity and salty air. Wood trim just dies here. Royal Foams PU foam window surrounds are a lifesaver. Had a quick consult, they recommended the right density, and we installed them last spring. Still looks brand new. No swelling, no peeling paint. Finally, a permanent solution!

Amanda Foster

Let's bring your project to life!

Frequently Asked Questions

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Yes. Foam doesn’t rot or split. The coating protects it through blizzards and heatwaves alike.
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At most, a dent that patches and repaints in minutes.
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Absolutely. We’ve blended corbels into stone, stucco, siding, even wood onlays. Matching is part of the system.
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Our foam corbels are so lightweight that no reinforcements are needed.
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Minimal. An occasional inspection, repaint every decade if needed. Unlike wood carved brackets, foam doesn’t warp or crack.
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Yes. Scrolls, initials, logos, abstract shapes. We’ve built everything from civic emblems to playful motifs.
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Not unless you climb a ladder and knock. Even inspectors mistake them for stone.
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As tall as a person. Light enough for two installers to carry without cranes or forklifts.
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Surf waves, hidden initials, theatrical corbels that cast dramatic sidewalk shadows. Foam adapts to all of it.
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Decades. Keep the coating fresh, and they outlast paint jobs.
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Foam is lighter on budgets and labor than stone or wood. Clients consistently save on shipping and installation.
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Raw foam isn’t, but we use a shell of fire retardant polyurea hard coat upon request. Always choose the right system.
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Yes. Easy installation is part of the design. If you can hang a shelf, you can hang a corbel.
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Simple. Lightweight, compact, efficient. We’ve shipped dozens on a single pallet nationwide.
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Easy to remove, patch, and repaint. Less mess than stone or wooden corbels.
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We use high quality paint that comes with a 15 year warranty. Use UV-resistant coatings for long-lasting color.
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A civic library that wanted faux sandstone corbels. Even the mayor was convinced they were carved stone. That reaction still makes us smile.

Blog Posts

Balustrades and railings for safety and architectural design

Balustrades and railings play an important role in multi-story buildings. They protect people on balconies, stairs, terraces, and verandas. At the same time, they improve the visual structure of the building.

Because of this dual purpose, architects often use balustrades and railings as both safety barriers and design elements. Repeating vertical lines create rhythm across a facade. As a result, the building looks more balanced and refined.

Modern EPS foam technology allows manufacturers to produce decorative architectural elements that remain lightweight but durable. Therefore, balustrades and railings made from EPS foam offer both safety and design flexibility.

balustrade

Balustrades and railings: understanding the difference

Balustrades and railing systems often appear similar. However, their roles in architecture are slightly different.

A balustrade system usually includes several coordinated parts:

  • decorative balusters

  • handrails

  • base rails

  • structural posts

Together these components form a complete architectural feature. In addition, they create a decorative barrier for elevated spaces.

A railing system, on the other hand, focuses mainly on safety. Stair railings guide movement and help prevent falls. However, designers frequently combine railings with decorative balustrades to create a unified architectural style.

Where balustrades and railings are used

Balustrades and railings appear in many architectural spaces. Because EPS foam allows flexible shapes, designers can adapt these systems to both classic and modern buildings.

Common applications include:

  • staircases

  • balconies

  • terraces

  • verandas

  • rooftop edges

Moreover, lightweight EPS structures simplify installation. As a result, contractors can complete projects faster.

Balustrades for historic restoration projects

Historic buildings often require careful restoration of architectural details. However, replacing traditional stone balustrades can be expensive and technically complex.

EPS foam balustrades solve this problem. Manufacturers reproduce historic profiles while reducing structural load on older buildings.

Designers often recreate styles such as:

  • Federal architecture

  • Victorian style

  • Colonial Revival design

  • Beaux-Arts facades

Therefore, property owners maintain historical appearance while using modern materials.

Balustrades and railings in modern projects

Modern architecture also benefits from decorative railing systems. Designers use foam balustrades to highlight balconies, terraces, and staircases.

In residential homes, these systems create elegant exterior details. Meanwhile, commercial buildings often install rooftop balustrades for both safety and visual structure.

Furthermore, EPS foam allows custom shapes and dimensions. As a result, architects can design balustrades and railings that fit the exact requirements of each project.

Decorative balustrade styles

Royal Foam produces a wide range of decorative balustrade designs that complement different architectural styles.

Examples include:

  • simple turned balusters used in Colonial architecture

  • jug-shaped balusters inspired by Renaissance design

  • faceted profiles typical of Empire style buildings

  • carved patterns used in Victorian restoration projects

Each design preserves traditional proportions. At the same time, EPS foam construction keeps the structures lightweight.

Components of balustrade systems

Complete balustrades and railings include several coordinated elements.

Typical systems include:

  • matching handrails

  • base rails with drainage cutouts

  • structural posts

  • prefabricated balustrade sections

Because these components are designed together, installation becomes simpler and faster.

Advantages of EPS balustrades and railings

EPS foam offers several advantages compared with stone, concrete, or heavy wood structures.

First, foam systems weigh significantly less than traditional materials. Therefore, installation requires less labor.

Second, lightweight components reduce structural load on buildings.

Third, EPS foam resists environmental exposure.

Foam architectural elements resist:

  • moisture

  • pests

  • temperature changes

  • outdoor surface wear

As a result, balustrades and railings maintain their appearance for many years.

Precision manufacturing

Modern CNC equipment allows manufacturers to produce accurate architectural elements.

Engineers first create digital models. Then CNC machines cut EPS foam blocks according to the design.

Because of this process, each component maintains consistent dimensions and decorative detail. In addition, large projects can produce identical pieces with reliable precision.

Installation advantages

Lightweight systems simplify construction work.

Key installation benefits include:

  • prefabricated sections ready to install

  • standard crew installation

  • no heavy equipment required

  • easier installation in complex locations

Therefore, EPS balustrades and railings reduce installation time and overall project cost.

Long-term durability

EPS foam performs well in outdoor environments. Its closed-cell structure helps prevent moisture absorption.

Unlike wood, foam does not rot or swell. In addition, it does not corrode like metal. As a result, balustrades and railings maintain structural stability for decades.

Even in demanding climates, these systems continue to perform reliably.

Balustrades and railings in modern architecture

Balustrades and railings remain essential elements of multi-story design. They provide safety while enhancing the visual structure of a building.

At the same time, EPS foam technology simplifies construction and expands architectural possibilities. Therefore, designers continue to use balustrades and railings in both residential and commercial projects.

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