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Premium Quality

Custom Designs for Places of Worship

Timeless beauty inspired by tradition and crafted with modern innovation
25+ years
expirience
5000+
projects
Custom
designs

Who Is This Solution For

From structural post to architectural statement. EPS architectural shapes without the weight, cost, or structural engineering. Built to spec, installed in hours.

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System Architecture
EPS Core + Polyurea Shell vs. Conventional Materials SYSTEM ARCHITECTURE Integrated Multi-Layer System

Our company's architectural products are engineered as a fully integrated system composed of:

  • EPS Core - 1.0-2.0 lb/ft³ density
  • Polyurea Coating - two-component, 30-60 mils
  • Adhesion Primer
  • UV-Stable Finish Coat

This is not a sequence of separate layers. It is a closed engineered envelope where every component has a defined structural or protective role.

Functional Role of Each Layer EPS Core
  • Provides geometric form
  • Maintains dimensional stability
  • Reduces total weight
Polyurea Shell
  • Adds mechanical resistance
  • Provides chemical inertness
  • Blocks moisture intrusion
Primer Layer
  • Ensures bond integrity between materials
Finish Coat
  • Protects against UV exposure
  • Stabilizes final appearance
Why Conventional Materials Fall Short

WOOD

  • Vulnerable to moisture and decay
  • Requires constant maintenance
  • Can structurally degrade in 3-7 years in harsh climates
FIBERGLASS
  • Dependent on rigid molds
  • Limited to prefabricated shapes
  • Custom designs become expensive
PVC
  • Thermal expansion: 5-8 × 10⁻⁵/°C
  • Can warp, open joints, and lose dimensional accuracy under temperature swings
PRECAST CONCRETE / NATURAL STONE
  • Extremely heavy
  • Requires cranes and reinforced substrates
  • Slower, more complex installation process
Performance Advantages of Our Company
  • CNC PRECISION: ±3 mm across any profile
  • WEIGHT REDUCTION: 60-80% lighter than reinforced concrete
  • FASTER INSTALLATION: no heavy lifting equipment required
  • LOWER STRUCTURAL LOAD: reduced dead load on building envelope
  • WIND RESISTANCE: 120-180 PSF
  • CODE ENGINEERING: designed to Florida Building Code requirements
  • PERMIT READY: substrate-specific anchorage by licensed engineer
Final Result

Our company is not a decorative surface treatment.

It is a fully documented, engineered, permit-ready architectural system designed to move efficiently from fabrication to installation without rework.


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Material Composition
Engineering Advantages of EPS/Polyurea Over Wood, PVC, and Fiberglass Engineered Composite System

Our company’s products are built on a composite material architecture that no single conventional material can replicate.

Core Structure
  • EPS TYPE I - 1.0 lb/ft³ density
  • EPS TYPE II - 2.0 lb/ft³ density
  • Classified under ASTM C578
  • Closed-cell EPS foam
  • Water absorption: BELOW 2% per ASTM C272
Why It Matters

This low absorption threshold is critical for facade elements exposed to:

  • Wind-driven rain
  • Condensation cycles
  • Sustained humidity
Protective Outer Shell

Far exceeds conventional paints and gelcoats in durability and service resistance.

Polyurea Coating
  • 30-60 mil thickness applied
  • 70-85 Shore D hardness
  • High impact resistance
  • High abrasion resistance
  • Chemical inertness
Technical Comparison with Competing Materials WOOD
  • Hygroscopic by molecular structure
  • Shrinks, warps, and separates under wet/dry cycles
  • Vulnerable to fungi and insects
  • Structural degradation in 3-10 years in warm humid climates
ENGINEERED LUMBER
  • Reduces variability
  • Still moisture-sensitive
  • Still biologically vulnerable
PVC
  • Elastic modulus loses stiffness above elevated temperatures
  • Creeps under self-weight and wind pressure
  • UV causes embrittlement and pigment breakdown in 10-15 years
FIBERGLASS
  • Often lacks third-party certified data in custom fabrication
  • Gelcoat damage allows hidden water intrusion
  • Internal delamination may remain invisible until failure
Failure Modes Eliminated by Our Company

Our company EPS + Polyurea removes all common substrate failures:

  • No cellulosic substrate to rot
  • No metal component to corrode
  • No thermoplastic matrix to creep
  • No laminate interface to delaminate
Long-Term Client Value Projected Service Life:

15-25+ years

Maintenance Interval:

10-15 years

Topcoat refinishing only.

Delivered Performance

ASTM-traceable performance data.

Based on documented standards, not marketing claims.

Final Statement

Our company is a measurable, testable, engineered exterior product system designed for long-term architectural performance.


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Visual Presence
Architectural Expression as an Engineering Parameter

The visual authority of an architectural product is not a subjective attribute - it is a direct function of measurable geometric precision.

Profile relief depth of 25-150 mm generates shadow lines that establish legible architectural form at distances of 20-50 meters.

Symmetry held to ±3 mm, achieved through CNC milling, eliminates the bilateral distortions inherent in hand-carved wood or hand-laid fiberglass.

Products projection geometry - the proportional system that defines classical and contemporary architectural orders - reads as a quality signal to specifiers, occupants, and the broader market.

These are engineering parameters, and Our company products are manufactured to deliver them consistently across every unit produced.

Conventional materials cannot achieve this level of geometric control in service.

Extruded PVC profiles are constrained to planar cross-sections: three-dimensional transitions, multi-axis relief, and compound curves are physically inaccessible to the extrusion process.

Standard fiberglass in open-mold production exhibits surface irregularities - exposed glass fibers, resin-rich zones, and porosity - that are visually apparent at close inspection and degrade the premium quality signal.

Wood surfaces crack at the interface between growth rings as moisture content cycles seasonally; within the first year of outdoor exposure in a warm climate, sharp profile edges at elements begin to open, compromising the geometric integrity the architect designed into the project.

Our company’s products maintain original fabricated geometry throughout their service life

The EPS core does not absorb moisture, does not swell or shrink, and does not respond to thermal cycling with dimensional change.

The polyurea shell does not crack, peel, or delaminate under normal service loads.

The resulting surface - smooth, dimensionally stable, and uniform in reflectance - performs equally well under direct daylight, at night under architectural uplighting, and in professional photography.

Clients and end-users receive a facade element with a measurable contribution to property value: documented curb appeal, photogenic quality, and architectural identity that directly support occupancy rates, sale price premiums, and brand differentiation for the developer.


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Durability
Systemic Service Performance of EPS/Polyurea in Demanding Climates

Warm, coastal, and high-humidity climates present a compound durability challenge for exterior architectural products: wind-driven rain, sustained UV exposure, biological growth, salt-laden air, and diurnal thermal cycling all operate simultaneously and without interruption for the full service life of the installation.

Any material selection that addresses only one or two of these mechanisms while remaining vulnerable to the others will produce premature failure.

Our company EPS/polyurea products are engineered to resist all active degradation mechanisms in parallel, not in sequence.

The polyurea coating at 30-60 mils functions as a continuous elastomeric barrier - no seams, no capillary channels, no porous zones through which moisture can migrate to the EPS core.

With Shore D hardness of 40-70, it resists pedestrian-level mechanical impacts (tool contact, equipment brushing, incidental loading) at a level unachievable with conventional latex paint or fiberglass gelcoat.

The EPS core is chemically inert: it does not provide a metabolizable carbon source for fungal or bacterial colonization, does not react with moisture, and does not contain ferrous components capable of corrosion.

When joints and terminations are properly detailed and sealed, the assembled system delivers high moisture resistance performance even under sustained wind-driven rain exposure.

COMPETING MATERIALS FAIL BY DOCUMENTED MECHANISMS.

Wood demands repainting every 3-5 years, chemical treatment against insect attack, and annual inspection for decay - cumulative 20-year maintenance expenditure routinely exceeds original installed cost.

PVC embrittles and discolors under UV in 7-10 years; thermal expansion mismatches at joints create pathways for water infiltration.

Fiberglass delaminates internally when the protective gelcoat is breached, a failure mode that is undetectable without non-destructive testing until visible surface collapse occurs.

Clients who specify our company products receive a warranted system service life of 15-25+ years, a predictable maintenance cycle of topcoat refinishing every 5-10 years, and resistance to biological, mechanical, UV, and moisture degradation that does not require the owner to manage multiple separate protection programs.


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Compliance
EPS/Polyurea as a Fully Documentable System REGULATORY APPROVAL OF EXTERIOR ARCHITECTURAL ELEMENTS IS NOT A FORMALITY - it is a critical path item in the construction schedule.

A rejection from the Authority Having Jurisdiction (AHJ), a request for additional engineering data from the HOA, or a code-compliance question from the plan reviewer can delay a project by weeks, trigger contract penalty clauses, and require the design team to produce documentation under time pressure.

Selecting a material system with a complete, pre-existing compliance package is a direct risk mitigation strategy for the owner, developer, and general contractor.

ASTM C578classifies EPS foam by type and provides numerical values for density, compressive resistance, flexural strength, and thermal conductivity - the language of structural engineers and code reviewers.

ASTM C272quantifies water absorption of cellular plastic insulation, providing the test data required for moisture-related code provisions.

ASTM E84establishes surface burning characteristics for flame spread and smoke development, essential for commercial occupancies and interior code compliance.

The Florida Building Code wind load requirements of 120-180 PSF (depending on exposure category and geographic location) are addressed through engineered anchorage design produced by a licensed professional engineer - not generic installation guidelines.

This stands in direct contrast to unstandardized wood assemblies, which have no unified certification system for decorative architectural elements, and to custom fiberglass products that frequently lack third-party material certification entirely.

Our company compliance package includes:
  • Shop drawings with anchorage details
  • Material specifications with ASTM references
  • Engineering calculations for wind load resistance
  • Safety data sheets for all coating components

Everything an AHJ, HOA, or municipal permitting office requires in a single submission.

Clients receive a product that passes code review on the first submission, eliminating the cost of re-engineering, resubmission fees, schedule delays, and legal exposure associated with non-compliant installations.


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Cost Efficiency
Total Cost of Ownership Advantage of EPS/Polyurea Over Competing Systems TOTAL COST OF OWNERSHIP AS THE TRUE ECONOMIC MEASURE

The economic case for any architectural material system cannot be made on unit purchase price alone.

The total cost of ownership (TCO) integrates:

  • Procurement
  • Installation labor
  • Equipment rental
  • Freight handling
  • Routine maintenance
  • Unplanned repair
  • End-of-life replacement

This applies over the full service life - a horizon of 15-25 years for exterior facade elements.

On this complete accounting basis, our company’s EPS/polyurea products consistently outperform every competing material category, including wood, PVC, fiberglass, and precast concrete.

INSTALLATION AND FREIGHT ECONOMICS

Installation economics are driven by weight.

Weight Advantage

At 60-80% less mass than reinforced concrete and natural stone, our company products require:

  • No crane equipment
  • No reinforced substructure
  • No extended cure periods
Labor Efficiency

A crew of 2-4 workers installs a typical product set in 4-8 hours, compared with multi-day schedules for masonry piers, precast element assemblies, or cast-in-place concrete.

Freight Efficiency

Freight economics follow directly: a given truck load carries significantly more EPS product by volume and by count than any masonry or stone alternative, reducing per-unit delivered cost.

CNC Production Efficiency

CNC fabrication eliminates hand-finishing labor inherent to wood and stone production and produces consistent output with a near-zero defect rate:

  • No rework
  • No field modification
  • No waste from material variability
CUSTOM GEOMETRY ECONOMICS

Custom geometry economics are fundamentally different for EPS/polyurea versus competing systems.

Competing Systems

Fiberglass custom profiles require fabrication of molds and counter-molds at $2,000-$15,000 per profile, with lead times of 3-8 weeks.

PVC custom extrusion dies carry comparable tooling costs.

Wood custom millwork requires specialized equipment, skilled labor, and extended production time.

Our Company Advantage

With our company, any geometry is milled directly from a digital model at no tooling premium - a single profile or a full production run carries the same per-unit fabrication cost structure.

LONG-TERM MAINTENANCE SAVINGS

Long-term maintenance includes major advantages:

  • No rot means no chemical treatment programs
  • No pest control contracts
  • No emergency replacement of decayed elements
  • Topcoat refinishing every 5-10 years is the only planned maintenance expenditure
  • Individual damaged components can be replaced in isolation without disturbing adjacent elements
FINAL ECONOMIC RESULT

On a 20-year TCO basis, our company delivers the lowest total cost of any equivalent architectural product category.


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Speed of Installation
EPS/Polyurea as a Construction Schedule Compression Tool IN COMMERCIAL CONSTRUCTION, SCHEDULE COMPRESSION IS A DIRECT REVENUE STRATEGY.

Every day of accelerated project delivery reduces financing carrying costs, advances the revenue start date for the completed asset, and reduces general conditions expenditure - site supervision, temporary facilities, and overhead.

Facade element installation is frequently a schedule-critical activity: it gates exterior envelope closure, painting, and final inspections.

The material system selected for architectural products therefore has a direct and quantifiable impact on project economics, not just on installed appearance.

OUR COMPANY PREFABRICATED PRODUCTS ARRIVE ON SITE FULLY PROCESSED: EPS-SHAPED, POLYUREA-COATED, PRIMED, AND FINISH-COATED.

There is no formwork to build, no concrete to pour, no cure period to observe, no wet-trade sequencing to coordinate.

Fast-cure polyurea coating systems reduce factory finishing cycle time to hours per production run - a throughput rate that fiberglass laminating and wood finishing operations cannot match.

A typical installation of a complete product set requires a crew of 2-4 workers and 4-8 hours of on-site labor, versus multi-day or multi-week schedules for masonry piers, precast assemblies, or site-built wood elements.

The dry-installation method eliminates weather-dependent cure windows that routinely extend wet-trade schedules in high-humidity and rain-prone environments.

CNC FABRICATION PROVIDES AN ADDITIONAL SCHEDULE ADVANTAGE AT THE DESIGN STAGE.

Custom profile geometry is produced by modifying a digital model and initiating a milling run - a process measured in hours, not the weeks required to fabricate new fiberglass molds or commission custom extrusion tooling.

When design changes occur late in the project timeline, Our Company can respond without a schedule penalty.

Prefabrication also reduces site congestion: fewer trades, less equipment, and a compressed installation window mean that other parallel activities on the critical path are not disrupted.

Clients receive a measurable construction schedule advantage, a documented reduction in general conditions cost during facade installation, and earlier building turnover - all direct contributions to project-level return on investment.


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Customization
EPS/Polyurea Delivers Design Freedom Unavailable in Competing Systems CUSTOMIZATION IS BUILT INTO THE PROCESS

Architectural customization is not a feature added to the EPS/polyurea production process - it is inherent to the CNC milling technology on which the process is based.

A CNC mill operates from a three-dimensional digital model and reproduces any geometry the model defines, at the same per-unit cost regardless of profile complexity.

This creates major manufacturing advantages:

  • No tooling penalty for unique geometry
  • No minimum run size for custom profiles
  • No dimensional constraint imposed by the manufacturing process itself
WIDE GEOMETRIC AND SURFACE CAPABILITIES

The practical range of geometric parameters is extensive.

Architectural orders - Doric, Ionic, Corinthian, Tuscan, and Composite - are reproduced from measured drawings or high-resolution reference photography to profile tolerances of ±3 mm.

Contemporary and proprietary profiles developed by the project architect are produced directly from CAD files without intermediate tooling.

DIMENSIONAL RANGE

Dimensional range extends from slender decorative elements to large-scale architectural components exceeding 900 mm in cross-section and 7.3 m in height, fabricated in interlocking segments for shipping and field assembly.

SURFACE TREATMENTS

Surface treatments include:

  • Smooth paint-ready finishes
  • Faux stone textures
  • Custom tactile profiles
  • Applied decorative bands

All achievable within the same production system.

RENOVATION AND WRAP APPLICATIONS

The wrap configuration - EPS/polyurea cladding fabricated to enclose an existing structural post or element - extends the application of Our Company products to renovation and restoration work where structural elements are already in place.

This single capability addresses a major gap in the competing product range:

  • Fiberglass and PVC do not offer field-adaptable wrap systems
  • Wood wraps are limited by available lumber dimensions
  • Wood remains vulnerable to the same decay mechanisms as solid wood elements
DIRECT COMPETITIVE COMPARISON

Custom fiberglass profiles require mold fabrication at $2,000-$15,000 per profile with 3-8 week lead times.

Custom PVC requires extrusion die investment with comparable cost and timeline.

Custom stone or wood millwork involves manual production at hourly craft rates with high variability.

Our company custom product is priced and scheduled on the same basis as standard product.

FINAL CLIENT BENEFIT

Clients receive architectural elements that precisely match the design specification:

  • No dimensional compromise
  • No design simplification
  • No cost penalty for doing the project right

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Engineering
EPS/Polyurea as a Fully Designable Technical System Documentability as the Core Engineering Criterion

The defining criterion for material selection in engineered construction is documentability: the ability to assign specific, defensible numerical values to material properties, use those values in structural calculations, and have the resulting design reviewed and approved by a licensed engineer and the Authority Having Jurisdiction.

Why Competing Materials Fall Short

Wood fails this criterion for decorative architectural elements because its properties vary by species, moisture content, grain orientation, and defect distribution.

Reference standards such as the NDS provide design value ranges, not precise values.

Custom fiberglass often fails because the fabricator cannot provide certified laminate property data for third-party engineering review.

PVC is classified as a non-structural thermoplastic and is not used in engineered resistance calculations for wind or gravity loads.

EPS/polyurea is the only system in this competitive set that can be fully characterized, parametrically adjusted, and submitted to engineering review with complete material documentation.

PARAMETER-BASED ENGINEERING DESIGN

Our company system is engineered by parameter selection, not by default.

EPS Core Selection

Type I: 1.0 lb/ft³, compressive resistance approximately 10 psi per ASTM C578

Type II: 2.0 lb/ft³, approximately 25 psi

Selection is based on service load requirements, exposure conditions, and substrate configuration.

POLYUREA SPECIFICATION

Polyurea coating thickness is specified in the range of 30-60 mils based on:

  • Impact exposure
  • Moisture risk classification
  • Durability requirements for the specific installation
  • Anchorage engineering
Anchorage Engineering

Anchorage design is produced by the engineer of record, with fastener type, spacing, and embedment depth calculated for wind pressures of 120-180 PSF per the Florida Building Code, accounting for:

  • CMU
  • Cast concrete
  • Wood framing
  • Structural steel
  • Element geometry
  • Digital accuracy

CAD/CNC digital workflow ensures that fabricated geometry matches the engineered drawings to ±3 mm tolerance across every unit in the production run.

COMPLETE DOCUMENTATION PACKAGE

Our company technical documentation package includes:

  • Shop drawings with all anchorage details and section cuts
  • Complete material specification with ASTM standard references for every component
  • Engineering calculations stamped by a Florida-licensed professional engineer when required
  • Installation guidelines coordinated with AHJ submittal requirements
CLIENT AND APPROVAL BENEFITS

This package allows a structural engineer of record to defend the installation to any reviewing authority, and allows the owner to verify that the installed system performs to its calculated wind resistance rating specification.

Clients do not receive a product - they receive a fully engineered system with documented design basis, traceable material properties, and professional engineering accountability at every level of the specification.


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Aesthetics
EPS/Polyurea as a Premium Architectural Product AESTHETICS AS AN ECONOMIC VARIABLE

Architectural aesthetics function as a measurable economic variable.

Studies of the U.S. commercial and residential real estate market consistently demonstrate that high-quality facade detailing:

  • Increases perceived property value by 5-15%
  • Reduces time-on-market for sale or lease transactions

For developers and property owners, the selection of architectural products that deliver premium visual quality is not a design preference - it is an investment allocation decision with a calculable return.

Our company products are specified for this reason by architects, developers, and restoration professionals who understand that facade quality is directly priced by the market.

PRECISION ARCHITECTURAL REPRODUCTION

Our company architectural products reproduce classical and contemporary architectural language at a level of precision that competing systems cannot achieve in production.

Geometry Quality

Capital and base projection geometry - the shadow-casting elements that establish architectural order and visual hierarchy - is milled to profile depths of 25-150 mm with edge sharpness and symmetry that extrusion, laminating, or handwork cannot consistently replicate at scale.

Surface Quality

The surface is delivered:

  • Smooth
  • Pore-free
  • Free of process artifacts
  • No exposed glass fiber
  • No resin streaking
  • No tool marks
  • No grain telegraphing through the finish

This surface quality is essential for:

  • High-specular architectural paint systems
  • Architectural uplighting
  • Professional photography of the completed building

All of which depend on a defect-free substrate to perform as designed.

PROPORTION AND DESIGN CONSISTENCY

Proportion control - the ratio of element projections that defines architectural order - is maintained by digital modeling and CNC production, not by skilled tradesperson judgment.

This means that every unit in a project, regardless of production sequence or crew, matches the architect's specified proportions exactly.

SURFACE AND COLOR FLEXIBILITY

Surface texture options extend from smooth through faux stone to fully custom tactile profiles, allowing the facade system to match the material language of the broader architectural composition.

Color specification is unlimited - any RAL, Munsell, or custom-mixed topcoat can be applied to the polyurea shell, providing exact palette coordination with adjacent facade materials.

FINAL MARKET BENEFIT

Clients receive a finished architectural product that:

  • Strengthens the developer's brand identity
  • Supports premium pricing
  • Supports higher occupancy rates for the completed asset
  • Delivers long-term visual impact that does not degrade with age under normal service and maintenance conditions

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Technical specification

Designs for Places of Worship

Designs for Places of Worship 1

Designs for Places of Worship 1

Designs for Places of Worship 2

Designs for Places of Worship 2

Designs for Places of Worship 3

Designs for Places of Worship 3

Designs for Places of Worship 4

Designs for Places of Worship 4

Designs for Places of Worship 5

Designs for Places of Worship 5

Designs for Places of Worship 6

Designs for Places of Worship 6

Designs for Places of Worship 7

Designs for Places of Worship 7

Designs for Places of Worship 8

Designs for Places of Worship 8

Height (H), in Depth (D), in Length (L), in Diameter (D), in
24" 12" 24" 24"
24" 18" 24" 24"
48" 18" 24" 24"
48" 24" 48" 48"
60" 24" 48" 48"
60" 36" 48" 48"
72" 36" 96" 60"
72" 48" 96" 60"
96" 48" 96" 60"
96" 96" 120" 72"
120" 96" 96" 72"
120" 96" 120" 72"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 016

Door Surround-Door 016

Door Surround-Door 014

Door Surround-Door 014

Door Surround-Door 011

Door Surround-Door 011

Door Surround-Door 002

Door Surround-Door 002

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 036

Door Surround-Door 036

Door Surround-Door 042

Door Surround-Door 042

Door Surround-Door 025

Door Surround-Door 025

Door Surround-Door 023

Door Surround-Door 023

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Our material vs Competitors

Property Our Material (EPS) Wood Concrete Polyurethane Fiberglass
Weight Very lightweight Medium Very heavy Light Light
Thermal Insulation Excellent Moderate Poor Excellent Good
Moisture Resistance High (does not absorb water) Low (absorbs moisture) Medium High Medium
Durability Long-lasting, stable Can rot or warp Very durable Durable Fragile over time
Fire Behavior Melts under high heat Burns Fire-resistant Flammable (treated variants available) Non-combustible
Ease of Installation Easy, fast, low labor cost Moderate Difficult, labor-intensive Moderate Requires protection gear
Customization Highly customizable shapes & sizes Limited Very limited Moderate Limited
Cost Affordable Medium to high High High Medium

We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Discuss my project
Color palette

Why choose us

Value / Service Our company Competitors
Free Design Support Included in every project Usually not available
Product Customization Fully customized solutions Limited options
Engineering Consultation Direct access to engineers Rare or paid
Unique Prototype Development Yes, tailored prototypes Not offered
Personal Project Manager Dedicated manager for each client Not standard
Speed of Production Fast turnaround Slower processes
Client Support Ongoing support at all stages Limited after-sales support
Flexibility Tailored to any client requirements Standard solutions only

How it Works

Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Let's bring your project to life!

Areas We Serve

Areas We Serve

We proudly serve clients across the United States, including major cities such as

· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Free Quote Request

Companies We Serve

Testimonials

The use of decorative elements allows you to place emphasis on both the facade and the interior.

Samuel Ridge

Thank You Royal Foam for providing me with the gorgeously designed monument sign I had ordered for my newly opened company.

Danial Bryan

I had ordered plastic letters to put up in front of my Company and I’m thanks to the quality, come rain or sun, they shine like new always. Thank you for such good products Royal Foam.

Origin Teak

After installing an arch from Royal Foam not only the look has improved but also my home has become a lot more spacious. I suggest and thank Royal Foam. I will contact again to Royal foam for my new arch work at my home. Designs are very good and finishing is also good.

Amy Corey

Let's bring your project to life!

Frequently Asked Questions

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We begin every project with denominational research and client consultation. Each tradition has specific requirements: Orthodox churches need icon screen placement, synagogues require bimah positioning, mosques need mihrab orientation. Our process ensures designs respect these requirements while allowing creative interpretation.
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Absolutely. The main thing is to understand the meaning of symbols deeply enough to authentically reinterpret them in new contexts. For example, the Celtic cross can be reproduced in clean, modern forms. And Islamic geometry adapts perfectly to minimalist aesthetics.
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Comprehensive design reduces construction costs through reduced change orders, faster installation, and fewer field problems. Our clients typically see 15-30% savings on installation costs compared to projects with inadequate design documentation.
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Both are essential, but form lays the foundation. We develop forms that are suitable for various manufacturing systems, which gives our customers flexibility. We use high-quality expanded polystyrene in our work, which allows us to accomplish virtually any task.
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Yes, custom designs are our specialty. We don’t work just from catalogs. Each project receives a unique design that takes into account the site conditions, denominational requirements, budget parameters, and the client's vision.
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Only a comprehensive, individual approach to design allows us to create spaces that will serve more than one generation. The Royal Foam design team has this expertise. We don't just sell products, we solve architectural problems through careful planning of sacred design. Do you already have such a task? Contact our design consultants to discuss your project requirements.

Blog posts

Designs for Places of Worship

Designs for places of worship: how to capture spirituality in light and durable forms

When constructing places of worship, believers are often inspired by architectural monuments of the past. They want to achieve the same grandeur, the same level of inspiration... However, sacred architecture requires precision that traditional design approaches and traditional building materials cannot always provide. Every mistake when working with such materials risks becoming irreversible. Stone and plaster systems slow down work for months, and weather conditions cause additional delays. 

Most resources on religious architecture design remain rather superficial. They mainly catalog styles without addressing engineering realities. This article explains how to create worship architecture that balances functionality with sublime aesthetics. Here you’ll find all the information you need, from the initial concept to engineering verification and ready-to-install specifications.

The Royal Foam team: when you need true experts

Precision geometry, sublime forms, and an individual approach to design - this is what we offer you when you come to us with a project for a small modern church interior design or an intimate synagogue.

The Royal Foam design team brings over 15 years of experience in developing architectural elements for churches, temples, mosques, and historic restoration projects. We combine religious architecture design expertise with our engineering knowledge in construction, ensuring that each architectural form we create meets both spiritual goals and construction realities. Our designers collaborate with cultural heritage preservation societies, religious institutions, and architectural firms throughout the United States.

What worship spaces say: architectural features

Religious buildings communicate with parishioners in their own way, even before the first word is spoken. Gothic arches direct the gaze upward, toward the unknown. The dome creates acoustic resonance, amplifying the voices of the clergy, the choir, and, of course, the congregation. Special geometric monograms in mosques reflect the divine order with mathematical precision. 

Scale plays a key role in the geometry of a church or a mosque. It tacitly establishes a hierarchy: the towering entrance portal marks the boundary between the secular and the sacred. All proportions in such a building strictly follow ancient ratios. Thus, the golden ratio is found in Byzantine domes, Renaissance naves, and Buddhist temples, because for centuries people have perceived these mathematical relationships as the embodiment of true world balance.

Another important element of sacred design is light: the architect must be able to direct it. For example, the clerestory windows in cathedrals create the effect of floating ceiling planes. Oculi (round windows) in domes mark the time with the help of moving sunbeams. Consequently, every architectural element must take into account shadow patterns, reflection angles, and seasonal trajectories of the sun.

Finally, an important requirement is the ability to maintain silence and an atmosphere of maximum tranquility in the room. The walls must be thick enough to absorb street noise, creating an atmosphere of contemplation.

Climate and geometry: engineering requirements for sacred architecture

Designing places of worship requires serious flexibility from professionals. You need to skillfully navigate between understanding the structure and the aesthetic vision of the final result, and all this starts from the earliest sketches.

Proportional systems have the strongest influence on spatial perception. For example, a height-to-width ratio of 1:2 creates a feeling of comfort, while 1:3 creates a feeling of grandeur. These ratios affect acoustics, sightlines, and the emotional response of visitors. Byzantine architects understood these nuances: the temple domes they designed maintain certain diameter-to-height ratios that create the optimal visual effect from ground level.

When designing a shape, wind and climatic loads must be taken into account. For example, a 60-foot-high dome experiences significant lateral forces. An ornate cornice at a height of 40 feet is subject to wind shear, which can be avoided with simpler shapes. Therefore, designers must calculate these forces at the concept stage, rather than when preparing construction documents, so that major changes become costly.

The durability we mentioned earlier starts with geometry, not materials. A well-designed arch distributes the load across its entire curve; a poorly designed one requires constant reinforcement. It is important to note that sharp corners in a building concentrate the load, and abrupt transitions create points of failure. Smart design reduces future maintenance costs by eliminating stress concentration points before construction begins.

Large elements such as domes, cylindrical vaults, and colonnades also require careful geometry. This is necessary to prevent visual distortion. A dome that appears round from ground level should be slightly oval in plan to compensate for the perspective of reduction when viewed from below.

Finally, no one has canceled out the natural settling of the structure over time. Therefore, designs for religious buildings must take into account thermal expansion, structural displacement, and foundation adjustment without cracking or displacement. This requires the use of expansion joints, modular assembly, and acceptable tolerances built into the geometry itself.

The shapes are classic, the material is ultra-modern

Can modern specialists create churches, mosques and synagogues as accurately as the masters of past centuries did? Royal Foam specialists would unanimously answer “Yes” - adding that they would design with modern lightweight architectural systems and new-generation materials in mind.

The basis of our projects is high-density expanded polystyrene. Architectural elements made of this lightweight and durable material look as realistic as if they were made of stone or concrete slabs covered with plaster. At the same time, with EPS, almost any design concept, even the most complex one, becomes easy to implement. The thing is, the material is very easy to work with. Thanks to precise CNC cutting, architectural elements can be manufactured in any desired style, whether it be ornate carvings of Gothic cornices or columns in the ancient Indian style.

However, we develop forms not for abstract aesthetics, but for modern lightweight architectural systems. This approach ensures the technological feasibility of construction without compromising the project design. 

Architectural elements for sacred buildings

The finishing of religious buildings is a process that requires an individual approach. After all, spiritual matters don’t tolerate trivialities. Design customization is one of the basic principles of Royal Form. We stylize any traditional temple architecture elements in accordance with a specific style and the required denomination. So, here’s what we can do with EPS:

  • Columns. The most common element used in temple design. The classical Doric, Ionic, and Corinthian orders have their own symbolic meaning. The Doric order symbolizes strength and restraint. The Corinthian order is about abundance and celebration. Custom design of the columns can reflect the symbols of different religions: Celtic crosses, Islamic calligraphy, Hindu lotus motifs integrated into the capitals and bases.

  • Arches. They control the distribution of light and the acoustic reflection. Pointed Gothic arches draw attention to the top of the structure. Rounded Romanesque arches symbolize stability and connection to the earth. Horseshoe arches in Islamic architecture create a special spatial rhythm.

  • Domes. In Christian and Islamic traditions, they represent heaven. Oculus (little round windows) provide natural lighting and a symbolic connection to the divine.

  • Portals and entrances. There are also options here. Tympanum sculptures above doorways set the thematic tone. Deep reveals create a ceremonial transition from the exterior to the interior.

  • Cornices and trim. These horizontal elements are necessary for unifying facades and establishing a visual baseline. Modillion blocks, dentil rows, and egg-and-dart moldings add texture without overwhelming the basic forms.

  • Decorative panels. It could be geometric patterns for Islamic spaces, iconographic panels for Christian contexts, floral and natural motifs for Buddhist and Hindu temples. Each tradition has its own visual language that contemporary designers must respect.

  • Ornamental symbols: crosses, crescents, Stars of David, or Dharma wheels. All these items require proportional accuracy and correct placement. Scale matters here: a 6-inch cross is perceived as decoration, while a 6-foot cross becomes an architectural element.

We listen carefully to the client, consult with specialists, and study historical references. All this allows us to immerse ourselves in the atmosphere of the project and execute all the necessary details as authentically as possible. 

How Royal Form creates sacred designs: 7 steps of the workflow

Developing a place of worship project is a complex process. All the elements must not only reflect the spiritual concept, but also harmonize with each other. That’s why this task should only be entrusted to experienced specialists who have every stage of the process carefully planned and under control. Here's how it works at Royal Foam.

1. Analysis of the religious context

We study the requirements of different faiths, symbolic systems, and liturgical functions. For example, a mosque requires qibla wall orientation, while a synagogue needs ark placement. Knowing these nuances allows us to avoid costly redesigns later.

2. Development of an architectural concept

We can work with your references or ideas, or create a design from scratch after a preliminary consultation. As part of the initial sketches, we explore spatial relationships, proportional systems, and symbolic integration.

3. Refining proportions and scale

We test sightlines, establish human-scale relationships, and check the visual hierarchy. A column that looks right on the facade may appear oppressive in cross-section. Our specialists have experience and a keen eye for such subtleties: so all the flaws will be visible at this stage, rather than during the manufacturing process, and even more so, not at the assembly stage.

4. 3D modeling

Digital models allow for real-time visualization from multiple viewpoints. The client will be able to see the future design of the temple as a whole and each element separately in as much detail as possible in advance.

5. Development of details and connections

We resolve panel joints, mounting systems, flashing details, and weatherproofing. An elegant design loses its meaning if water penetrates the facade panels. The technical solution ensures durability.

6. Construction system adaptation

We prepare specifications for lightweight architectural systems, checking their compatibility with structural requirements and installation sequence. Designs take into account crane access, scaffolding requirements, and weather protection during installation.

7. Project documentation

The final results include dimensioned drawings, detailed sections, material specifications, and installation sequence. Contractors receive the necessary information without the need for interpretation or guesswork.

Project quality is always under control with us

A well-executed project doesn’t create problems during construction. It solves them before work begins. And our team applies this principle perfectly in practice. One of the features of our production is three-level quality control. The first level begins at the design stage. It consists of:

  • Geometric verification. This ensures that the proportions correspond to the project design in all respects. For example, that round elements remain round, that symmetry is maintained, and that details retain their agreed scale ratios.

  • Visual perception testing. A richly decorated cornice visible from street level may disappear when viewed from the other side of the square. We adjust the density of the details accordingly.

  • Feasibility analysis. This allows us to identify potential contradictions between the project design and the reality of construction. For example, we get answers to questions such as whether a decorative strip will interfere with the installation of window sills and whether the panel joints will coincide with the architectural divisions.

  • Detailing of critical connections - transitions from the dome to the drum, arches, and connections of columns with the entablature. These areas are subject to concentrated loads and the risk of water penetration. Careful detailing prevents damage.

 

Which type of worship space design is the most advantageous?

 

Approach

Risk Level

Design Flexibility

Symbolic Authenticity

Long-term Performance

Template catalog

High

Low

Superficial

Moderate

Historical replication

Moderate

Low

High

Moderate

Custom-engineered design

Low

High

Deep

High

As we can see, the optimal balance between speed and aesthetics is achieved through the custom designs offered by our company. Templates may initially fit the project budget, but only well-thought-out custom solutions guarantee a long service life and the client’s satisfaction.

The cases speak for themselves

Case 1: Byzantine-style Orthodox Church dome

 A congregation needed a 30-foot diameter dome built in the traditional Orthodox architectural style, but one that complied with modern building codes and budget constraints.

Design challenge: create an authentic appearance using lightweight structures instead of traditional masonry.

Solution: we developed a segmented dome geometry that preserved traditional profile while allowing modular panel fabrication. Engineering analysis confirmed structural adequacy. The design reduced installation time by 60% compared to masonry alternatives while achieving visual authenticity. The project was completed in 14 weeks from concept to installation documentation.

Case 2: Gothic revival portal with tympanum relief

A historic preservation project required matching the existing Gothic portal on a church addition without access to the original construction drawings.

Design challenge: reverse engineering proportions based on photogrammetry and creating production documentation for modern systems.

Solution: we reconstructed the original geometry using digital analysis and then adapted the design for lightweight architectural elements of churches. The tympanum relief included a specific iconographic program of the congregation, while maintaining stylistic integrity.

Result: we achieved seamless integration of the portal with the existing 120-year-old structure.

How successful church design saves your money

Perhaps the most serious mistake in sacred design is trying to save money on design and materials. A project that seems cheap at first glance always ends up being expensive to build. At the same time, investing in a carefully thought-out design pays off many times over throughout the project's life cycle. Here's what we're talking about:

  • Reducing the amount of rework avoids the most costly construction delays. On-site modifications are 3-5 times more expensive than design changes.

  • Simplified installation reduces labor costs. Lightweight expanded polystyrene elements do not require heavy equipment or numerous installation crews. In addition, when the elements fit together according to the design, installation personnel work more efficiently.

  • Optimizing element count reduces material costs. Instead of 47 non-standard parts, a well-planned project may require 31 components that achieve the same visual effect.

  • Detailed specifications prevent contractor errors. These preventive measures cost nothing but save significant amounts of money.

  • Long-term savings on maintenance are the result of robust design decisions. Components designed for easy access reduce maintenance costs. Geometry that naturally drains water requires less intervention. Initial design decisions have a significant impact on an owner's 30-year costs.

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