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Premium Quality

Front Door Surrounds Kits

Transform your entrance with elegant, custom-crafted surrounds
25+ years
expirience
5000+
projects
Custom
designs

Our Solutions Are Perfect For

From structural post to architectural statement. EPS architectural shapes that look like stone — without the weight, cost, or structural engineering. Built to spec, installed in hours.

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System Architecture
EPS Core + Polyurea Shell vs. Conventional Materials SYSTEM ARCHITECTURE Integrated Multi-Layer System

Our company's architectural products are engineered as a fully integrated system composed of:

  • EPS Core - 1.0-2.0 lb/ft³ density
  • Polyurea Coating - two-component, 30-60 mils
  • Adhesion Primer
  • UV-Stable Finish Coat

This is not a sequence of separate layers. It is a closed engineered envelope where every component has a defined structural or protective role.

Functional Role of Each Layer EPS Core
  • Provides geometric form
  • Maintains dimensional stability
  • Reduces total weight
Polyurea Shell
  • Adds mechanical resistance
  • Provides chemical inertness
  • Blocks moisture intrusion
Primer Layer
  • Ensures bond integrity between materials
Finish Coat
  • Protects against UV exposure
  • Stabilizes final appearance
Why Conventional Materials Fall Short

WOOD

  • Vulnerable to moisture and decay
  • Requires constant maintenance
  • Can structurally degrade in 3-7 years in harsh climates
FIBERGLASS
  • Dependent on rigid molds
  • Limited to prefabricated shapes
  • Custom designs become expensive
PVC
  • Thermal expansion: 5-8 × 10⁻⁵/°C
  • Can warp, open joints, and lose dimensional accuracy under temperature swings
PRECAST CONCRETE / NATURAL STONE
  • Extremely heavy
  • Requires cranes and reinforced substrates
  • Slower, more complex installation process
Performance Advantages of Our Company
  • CNC PRECISION: ±3 mm across any profile
  • WEIGHT REDUCTION: 60-80% lighter than reinforced concrete
  • FASTER INSTALLATION: no heavy lifting equipment required
  • LOWER STRUCTURAL LOAD: reduced dead load on building envelope
  • WIND RESISTANCE: 120-180 PSF
  • CODE ENGINEERING: designed to Florida Building Code requirements
  • PERMIT READY: substrate-specific anchorage by licensed engineer
Final Result

Our company is not a decorative surface treatment.

It is a fully documented, engineered, permit-ready architectural system designed to move efficiently from fabrication to installation without rework.


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Material Composition
Engineering Advantages of EPS/Polyurea Over Wood, PVC, and Fiberglass Engineered Composite System

Our company’s products are built on a composite material architecture that no single conventional material can replicate.

Core Structure
  • EPS TYPE I - 1.0 lb/ft³ density
  • EPS TYPE II - 2.0 lb/ft³ density
  • Classified under ASTM C578
  • Closed-cell EPS foam
  • Water absorption: BELOW 2% per ASTM C272
Why It Matters

This low absorption threshold is critical for facade elements exposed to:

  • Wind-driven rain
  • Condensation cycles
  • Sustained humidity
Protective Outer Shell

Far exceeds conventional paints and gelcoats in durability and service resistance.

Polyurea Coating
  • 30-60 mil thickness applied
  • 70-85 Shore D hardness
  • High impact resistance
  • High abrasion resistance
  • Chemical inertness
Technical Comparison with Competing Materials WOOD
  • Hygroscopic by molecular structure
  • Shrinks, warps, and separates under wet/dry cycles
  • Vulnerable to fungi and insects
  • Structural degradation in 3-10 years in warm humid climates
ENGINEERED LUMBER
  • Reduces variability
  • Still moisture-sensitive
  • Still biologically vulnerable
PVC
  • Elastic modulus loses stiffness above elevated temperatures
  • Creeps under self-weight and wind pressure
  • UV causes embrittlement and pigment breakdown in 10-15 years
FIBERGLASS
  • Often lacks third-party certified data in custom fabrication
  • Gelcoat damage allows hidden water intrusion
  • Internal delamination may remain invisible until failure
Failure Modes Eliminated by Our Company

Our company EPS + Polyurea removes all common substrate failures:

  • No cellulosic substrate to rot
  • No metal component to corrode
  • No thermoplastic matrix to creep
  • No laminate interface to delaminate
Long-Term Client Value Projected Service Life:

15-25+ years

Maintenance Interval:

10-15 years

Topcoat refinishing only.

Delivered Performance

ASTM-traceable performance data.

Based on documented standards, not marketing claims.

Final Statement

Our company is a measurable, testable, engineered exterior product system designed for long-term architectural performance.


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Visual Presence
Architectural Expression as an Engineering Parameter

The visual authority of an architectural product is not a subjective attribute - it is a direct function of measurable geometric precision.

Profile relief depth of 25-150 mm generates shadow lines that establish legible architectural form at distances of 20-50 meters.

Symmetry held to ±3 mm, achieved through CNC milling, eliminates the bilateral distortions inherent in hand-carved wood or hand-laid fiberglass.

Products projection geometry - the proportional system that defines classical and contemporary architectural orders - reads as a quality signal to specifiers, occupants, and the broader market.

These are engineering parameters, and Our company products are manufactured to deliver them consistently across every unit produced.

Conventional materials cannot achieve this level of geometric control in service.

Extruded PVC profiles are constrained to planar cross-sections: three-dimensional transitions, multi-axis relief, and compound curves are physically inaccessible to the extrusion process.

Standard fiberglass in open-mold production exhibits surface irregularities - exposed glass fibers, resin-rich zones, and porosity - that are visually apparent at close inspection and degrade the premium quality signal.

Wood surfaces crack at the interface between growth rings as moisture content cycles seasonally; within the first year of outdoor exposure in a warm climate, sharp profile edges at elements begin to open, compromising the geometric integrity the architect designed into the project.

Our company’s products maintain original fabricated geometry throughout their service life

The EPS core does not absorb moisture, does not swell or shrink, and does not respond to thermal cycling with dimensional change.

The polyurea shell does not crack, peel, or delaminate under normal service loads.

The resulting surface - smooth, dimensionally stable, and uniform in reflectance - performs equally well under direct daylight, at night under architectural uplighting, and in professional photography.

Clients and end-users receive a facade element with a measurable contribution to property value: documented curb appeal, photogenic quality, and architectural identity that directly support occupancy rates, sale price premiums, and brand differentiation for the developer.


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Durability
Systemic Service Performance of EPS/Polyurea in Demanding Climates

Warm, coastal, and high-humidity climates present a compound durability challenge for exterior architectural products: wind-driven rain, sustained UV exposure, biological growth, salt-laden air, and diurnal thermal cycling all operate simultaneously and without interruption for the full service life of the installation.

Any material selection that addresses only one or two of these mechanisms while remaining vulnerable to the others will produce premature failure.

Our company EPS/polyurea products are engineered to resist all active degradation mechanisms in parallel, not in sequence.

The polyurea coating at 30-60 mils functions as a continuous elastomeric barrier - no seams, no capillary channels, no porous zones through which moisture can migrate to the EPS core.

With Shore D hardness of 40-70, it resists pedestrian-level mechanical impacts (tool contact, equipment brushing, incidental loading) at a level unachievable with conventional latex paint or fiberglass gelcoat.

The EPS core is chemically inert: it does not provide a metabolizable carbon source for fungal or bacterial colonization, does not react with moisture, and does not contain ferrous components capable of corrosion.

When joints and terminations are properly detailed and sealed, the assembled system delivers high moisture resistance performance even under sustained wind-driven rain exposure.

COMPETING MATERIALS FAIL BY DOCUMENTED MECHANISMS.

Wood demands repainting every 3-5 years, chemical treatment against insect attack, and annual inspection for decay - cumulative 20-year maintenance expenditure routinely exceeds original installed cost.

PVC embrittles and discolors under UV in 7-10 years; thermal expansion mismatches at joints create pathways for water infiltration.

Fiberglass delaminates internally when the protective gelcoat is breached, a failure mode that is undetectable without non-destructive testing until visible surface collapse occurs.

Clients who specify our company products receive a warranted system service life of 15-25+ years, a predictable maintenance cycle of topcoat refinishing every 5-10 years, and resistance to biological, mechanical, UV, and moisture degradation that does not require the owner to manage multiple separate protection programs.


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Compliance
EPS/Polyurea as a Fully Documentable System REGULATORY APPROVAL OF EXTERIOR ARCHITECTURAL ELEMENTS IS NOT A FORMALITY - it is a critical path item in the construction schedule.

A rejection from the Authority Having Jurisdiction (AHJ), a request for additional engineering data from the HOA, or a code-compliance question from the plan reviewer can delay a project by weeks, trigger contract penalty clauses, and require the design team to produce documentation under time pressure.

Selecting a material system with a complete, pre-existing compliance package is a direct risk mitigation strategy for the owner, developer, and general contractor.

ASTM C578classifies EPS foam by type and provides numerical values for density, compressive resistance, flexural strength, and thermal conductivity - the language of structural engineers and code reviewers.

ASTM C272quantifies water absorption of cellular plastic insulation, providing the test data required for moisture-related code provisions.

ASTM E84establishes surface burning characteristics for flame spread and smoke development, essential for commercial occupancies and interior code compliance.

The Florida Building Code wind load requirements of 120-180 PSF (depending on exposure category and geographic location) are addressed through engineered anchorage design produced by a licensed professional engineer - not generic installation guidelines.

This stands in direct contrast to unstandardized wood assemblies, which have no unified certification system for decorative architectural elements, and to custom fiberglass products that frequently lack third-party material certification entirely.

Our company compliance package includes:
  • Shop drawings with anchorage details
  • Material specifications with ASTM references
  • Engineering calculations for wind load resistance
  • Safety data sheets for all coating components

Everything an AHJ, HOA, or municipal permitting office requires in a single submission.

Clients receive a product that passes code review on the first submission, eliminating the cost of re-engineering, resubmission fees, schedule delays, and legal exposure associated with non-compliant installations.


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Cost Efficiency
Total Cost of Ownership Advantage of EPS/Polyurea Over Competing Systems TOTAL COST OF OWNERSHIP AS THE TRUE ECONOMIC MEASURE

The economic case for any architectural material system cannot be made on unit purchase price alone.

The total cost of ownership (TCO) integrates:

  • Procurement
  • Installation labor
  • Equipment rental
  • Freight handling
  • Routine maintenance
  • Unplanned repair
  • End-of-life replacement

This applies over the full service life - a horizon of 15-25 years for exterior facade elements.

On this complete accounting basis, our company’s EPS/polyurea products consistently outperform every competing material category, including wood, PVC, fiberglass, and precast concrete.

INSTALLATION AND FREIGHT ECONOMICS

Installation economics are driven by weight.

Weight Advantage

At 60-80% less mass than reinforced concrete and natural stone, our company products require:

  • No crane equipment
  • No reinforced substructure
  • No extended cure periods
Labor Efficiency

A crew of 2-4 workers installs a typical product set in 4-8 hours, compared with multi-day schedules for masonry piers, precast element assemblies, or cast-in-place concrete.

Freight Efficiency

Freight economics follow directly: a given truck load carries significantly more EPS product by volume and by count than any masonry or stone alternative, reducing per-unit delivered cost.

CNC Production Efficiency

CNC fabrication eliminates hand-finishing labor inherent to wood and stone production and produces consistent output with a near-zero defect rate:

  • No rework
  • No field modification
  • No waste from material variability
CUSTOM GEOMETRY ECONOMICS

Custom geometry economics are fundamentally different for EPS/polyurea versus competing systems.

Competing Systems

Fiberglass custom profiles require fabrication of molds and counter-molds at $2,000-$15,000 per profile, with lead times of 3-8 weeks.

PVC custom extrusion dies carry comparable tooling costs.

Wood custom millwork requires specialized equipment, skilled labor, and extended production time.

Our Company Advantage

With our company, any geometry is milled directly from a digital model at no tooling premium - a single profile or a full production run carries the same per-unit fabrication cost structure.

LONG-TERM MAINTENANCE SAVINGS

Long-term maintenance includes major advantages:

  • No rot means no chemical treatment programs
  • No pest control contracts
  • No emergency replacement of decayed elements
  • Topcoat refinishing every 5-10 years is the only planned maintenance expenditure
  • Individual damaged components can be replaced in isolation without disturbing adjacent elements
FINAL ECONOMIC RESULT

On a 20-year TCO basis, our company delivers the lowest total cost of any equivalent architectural product category.


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Speed of Installation
EPS/Polyurea as a Construction Schedule Compression Tool IN COMMERCIAL CONSTRUCTION, SCHEDULE COMPRESSION IS A DIRECT REVENUE STRATEGY.

Every day of accelerated project delivery reduces financing carrying costs, advances the revenue start date for the completed asset, and reduces general conditions expenditure - site supervision, temporary facilities, and overhead.

Facade element installation is frequently a schedule-critical activity: it gates exterior envelope closure, painting, and final inspections.

The material system selected for architectural products therefore has a direct and quantifiable impact on project economics, not just on installed appearance.

OUR COMPANY PREFABRICATED PRODUCTS ARRIVE ON SITE FULLY PROCESSED: EPS-SHAPED, POLYUREA-COATED, PRIMED, AND FINISH-COATED.

There is no formwork to build, no concrete to pour, no cure period to observe, no wet-trade sequencing to coordinate.

Fast-cure polyurea coating systems reduce factory finishing cycle time to hours per production run - a throughput rate that fiberglass laminating and wood finishing operations cannot match.

A typical installation of a complete product set requires a crew of 2-4 workers and 4-8 hours of on-site labor, versus multi-day or multi-week schedules for masonry piers, precast assemblies, or site-built wood elements.

The dry-installation method eliminates weather-dependent cure windows that routinely extend wet-trade schedules in high-humidity and rain-prone environments.

CNC FABRICATION PROVIDES AN ADDITIONAL SCHEDULE ADVANTAGE AT THE DESIGN STAGE.

Custom profile geometry is produced by modifying a digital model and initiating a milling run - a process measured in hours, not the weeks required to fabricate new fiberglass molds or commission custom extrusion tooling.

When design changes occur late in the project timeline, Our Company can respond without a schedule penalty.

Prefabrication also reduces site congestion: fewer trades, less equipment, and a compressed installation window mean that other parallel activities on the critical path are not disrupted.

Clients receive a measurable construction schedule advantage, a documented reduction in general conditions cost during facade installation, and earlier building turnover - all direct contributions to project-level return on investment.


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Customization
EPS/Polyurea Delivers Design Freedom Unavailable in Competing Systems CUSTOMIZATION IS BUILT INTO THE PROCESS

Architectural customization is not a feature added to the EPS/polyurea production process - it is inherent to the CNC milling technology on which the process is based.

A CNC mill operates from a three-dimensional digital model and reproduces any geometry the model defines, at the same per-unit cost regardless of profile complexity.

This creates major manufacturing advantages:

  • No tooling penalty for unique geometry
  • No minimum run size for custom profiles
  • No dimensional constraint imposed by the manufacturing process itself
WIDE GEOMETRIC AND SURFACE CAPABILITIES

The practical range of geometric parameters is extensive.

Architectural orders - Doric, Ionic, Corinthian, Tuscan, and Composite - are reproduced from measured drawings or high-resolution reference photography to profile tolerances of ±3 mm.

Contemporary and proprietary profiles developed by the project architect are produced directly from CAD files without intermediate tooling.

DIMENSIONAL RANGE

Dimensional range extends from slender decorative elements to large-scale architectural components exceeding 900 mm in cross-section and 7.3 m in height, fabricated in interlocking segments for shipping and field assembly.

SURFACE TREATMENTS

Surface treatments include:

  • Smooth paint-ready finishes
  • Faux stone textures
  • Custom tactile profiles
  • Applied decorative bands

All achievable within the same production system.

RENOVATION AND WRAP APPLICATIONS

The wrap configuration - EPS/polyurea cladding fabricated to enclose an existing structural post or element - extends the application of Our Company products to renovation and restoration work where structural elements are already in place.

This single capability addresses a major gap in the competing product range:

  • Fiberglass and PVC do not offer field-adaptable wrap systems
  • Wood wraps are limited by available lumber dimensions
  • Wood remains vulnerable to the same decay mechanisms as solid wood elements
DIRECT COMPETITIVE COMPARISON

Custom fiberglass profiles require mold fabrication at $2,000-$15,000 per profile with 3-8 week lead times.

Custom PVC requires extrusion die investment with comparable cost and timeline.

Custom stone or wood millwork involves manual production at hourly craft rates with high variability.

Our company custom product is priced and scheduled on the same basis as standard product.

FINAL CLIENT BENEFIT

Clients receive architectural elements that precisely match the design specification:

  • No dimensional compromise
  • No design simplification
  • No cost penalty for doing the project right

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Engineering
EPS/Polyurea as a Fully Designable Technical System Documentability as the Core Engineering Criterion

The defining criterion for material selection in engineered construction is documentability: the ability to assign specific, defensible numerical values to material properties, use those values in structural calculations, and have the resulting design reviewed and approved by a licensed engineer and the Authority Having Jurisdiction.

Why Competing Materials Fall Short

Wood fails this criterion for decorative architectural elements because its properties vary by species, moisture content, grain orientation, and defect distribution.

Reference standards such as the NDS provide design value ranges, not precise values.

Custom fiberglass often fails because the fabricator cannot provide certified laminate property data for third-party engineering review.

PVC is classified as a non-structural thermoplastic and is not used in engineered resistance calculations for wind or gravity loads.

EPS/polyurea is the only system in this competitive set that can be fully characterized, parametrically adjusted, and submitted to engineering review with complete material documentation.

PARAMETER-BASED ENGINEERING DESIGN

Our company system is engineered by parameter selection, not by default.

EPS Core Selection

Type I: 1.0 lb/ft³, compressive resistance approximately 10 psi per ASTM C578

Type II: 2.0 lb/ft³, approximately 25 psi

Selection is based on service load requirements, exposure conditions, and substrate configuration.

POLYUREA SPECIFICATION

Polyurea coating thickness is specified in the range of 30-60 mils based on:

  • Impact exposure
  • Moisture risk classification
  • Durability requirements for the specific installation
  • Anchorage engineering
Anchorage Engineering

Anchorage design is produced by the engineer of record, with fastener type, spacing, and embedment depth calculated for wind pressures of 120-180 PSF per the Florida Building Code, accounting for:

  • CMU
  • Cast concrete
  • Wood framing
  • Structural steel
  • Element geometry
  • Digital accuracy

CAD/CNC digital workflow ensures that fabricated geometry matches the engineered drawings to ±3 mm tolerance across every unit in the production run.

COMPLETE DOCUMENTATION PACKAGE

Our company technical documentation package includes:

  • Shop drawings with all anchorage details and section cuts
  • Complete material specification with ASTM standard references for every component
  • Engineering calculations stamped by a Florida-licensed professional engineer when required
  • Installation guidelines coordinated with AHJ submittal requirements
CLIENT AND APPROVAL BENEFITS

This package allows a structural engineer of record to defend the installation to any reviewing authority, and allows the owner to verify that the installed system performs to its calculated wind resistance rating specification.

Clients do not receive a product - they receive a fully engineered system with documented design basis, traceable material properties, and professional engineering accountability at every level of the specification.


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Aesthetics
EPS/Polyurea as a Premium Architectural Product AESTHETICS AS AN ECONOMIC VARIABLE

Architectural aesthetics function as a measurable economic variable.

Studies of the U.S. commercial and residential real estate market consistently demonstrate that high-quality facade detailing:

  • Increases perceived property value by 5-15%
  • Reduces time-on-market for sale or lease transactions

For developers and property owners, the selection of architectural products that deliver premium visual quality is not a design preference - it is an investment allocation decision with a calculable return.

Our company products are specified for this reason by architects, developers, and restoration professionals who understand that facade quality is directly priced by the market.

PRECISION ARCHITECTURAL REPRODUCTION

Our company architectural products reproduce classical and contemporary architectural language at a level of precision that competing systems cannot achieve in production.

Geometry Quality

Capital and base projection geometry - the shadow-casting elements that establish architectural order and visual hierarchy - is milled to profile depths of 25-150 mm with edge sharpness and symmetry that extrusion, laminating, or handwork cannot consistently replicate at scale.

Surface Quality

The surface is delivered:

  • Smooth
  • Pore-free
  • Free of process artifacts
  • No exposed glass fiber
  • No resin streaking
  • No tool marks
  • No grain telegraphing through the finish

This surface quality is essential for:

  • High-specular architectural paint systems
  • Architectural uplighting
  • Professional photography of the completed building

All of which depend on a defect-free substrate to perform as designed.

PROPORTION AND DESIGN CONSISTENCY

Proportion control - the ratio of element projections that defines architectural order - is maintained by digital modeling and CNC production, not by skilled tradesperson judgment.

This means that every unit in a project, regardless of production sequence or crew, matches the architect's specified proportions exactly.

SURFACE AND COLOR FLEXIBILITY

Surface texture options extend from smooth through faux stone to fully custom tactile profiles, allowing the facade system to match the material language of the broader architectural composition.

Color specification is unlimited - any RAL, Munsell, or custom-mixed topcoat can be applied to the polyurea shell, providing exact palette coordination with adjacent facade materials.

FINAL MARKET BENEFIT

Clients receive a finished architectural product that:

  • Strengthens the developer's brand identity
  • Supports premium pricing
  • Supports higher occupancy rates for the completed asset
  • Delivers long-term visual impact that does not degrade with age under normal service and maintenance conditions

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Technical specification

Front Door Surrounds Kits

Front Door Surrounds Kits 1

Front Door Surrounds Kits 1

Front Door Surrounds Kits 2

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Front Door Surrounds Kits 3

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Front Door Surrounds Kits 5

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Front Door Surrounds Kits 6

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Front Door Surrounds Kits 7

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Front Door Surrounds Kits 8

Front Door Surrounds Kits 8

Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 016

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Door Surround-Door 011

Door Surround-Door 011

Door Surround-Door 002

Door Surround-Door 002

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

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Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Our material vs Competitors

Property Our Material (EPS) Wood Concrete Polyurethane Fiberglass
Weight Very lightweight Medium Very heavy Light Light
Thermal Insulation Excellent Moderate Poor Excellent Good
Moisture Resistance High (does not absorb water) Low (absorbs moisture) Medium High Medium
Durability Long-lasting, stable Can rot or warp Very durable Durable Fragile over time
Fire Behavior Melts under high heat Burns Fire-resistant Flammable (treated variants available) Non-combustible
Ease of Installation Easy, fast, low labor cost Moderate Difficult, labor-intensive Moderate Requires protection gear
Customization Highly customizable shapes & sizes Limited Very limited Moderate Limited
Cost Affordable Medium to high High High Medium

We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Discuss my project
Color palette

Why choose us

Value / Service Our company Competitors
Free Design Support Included in every project Usually not available
Product Customization Fully customized solutions Limited options
Engineering Consultation Direct access to engineers Rare or paid
Unique Prototype Development Yes, tailored prototypes Not offered
Personal Project Manager Dedicated manager for each client Not standard
Speed of Production Fast turnaround Slower processes
Client Support Ongoing support at all stages Limited after-sales support
Flexibility Tailored to any client requirements Standard solutions only

How it Works

Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Let's bring your project to life!

Areas We Serve

Areas We Serve

We proudly serve clients across the United States, including major cities such as

· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Free Quote Request

Our Partners

Voices of our clients

I am involved in the construction and finishing of houses in Oregon, and Royal Foam's products are a great help. In particular, their door frames: they are very light and durable. This company can also create any custom design and modify the door surrounds to match any texture, whether it's plaster or wood. The latter is especially convenient because our customers often order Craftsman-style finishing details.

Jason Morrison

We used Royal Foam door casings in a Mediterranean-style villa in Southern California. The material withstands the sun and dry heat soo well! We installed them last year, and according to the customers, everything looks like new. I’d like to give a special shout-out to the Royal Foam specialists for not being afraid of complex custom tasks. We can pass on any client requests to them, and the specialist will clarify everything in detail, offer options, and even show a mock-up version before production. If only everyone worked like this, I swear!

George Powell

Everyone knows about smart homes, but how would you like a “smart door”? My husband jokingly called this way the door frames in our new house. We live in a coastal area - salty air, humidity, storms, you name it. And now, the door frames from Royal Foam have been standing up to all the challenges for almost a year. The most interesting thing is that these details look exactly like wood!

Amanda Chen

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Frequently Asked Questions

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Pilasters, pediments, entablature bands, door casings, and keystones frame a front entry door as a complete architectural unit. Royal Foam US produces all kits from an EPS foam core with hard-coat polyurea.
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Yes. when the EPS core is protected by hard-coat polyurea. EPS cores are lightweight form materials. The Hard Coat Polyurea shell applied by Royal Foam US achieves Shore D 60–80 hardness, is effectively waterproof, and passes 5,000+ hours of UV exposure per ASTM G154. Expected exterior service life is 25–40+ years.
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Yes. The EPS + hard-coat polyurea system is specifically engineered for exterior use. The polyurea shell is fully waterproof and UV-stable. The EPS core is non-hygroscopic and frost-resistant. The system performs reliably from Florida's humidity and UV intensity to freeze-thaw climates in northern regions.
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A standard kit includes pilasters with capitals and bases, a pediment or hood, an entablature or header band, door casing and surround moldings, and a keystone where specified. All components are pre-finished, primed, and labeled by installation position.
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Installation involves surface preparation, a dry-fit check, application of polyurea-compatible construction adhesive, positioning and pressing components into place, mechanical fastening with corrosion-resistant screws, flexible exterior caulking of joints, and a final paint or stucco finish coat. Typical installation time for a standard kit is 1–2 hours.
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Yes. The Hard Coat Polyurea shell applied by Royal Foam US is 100% waterproof. The seamless, void-free coating ensures no moisture can reach the EPS core. Combined with the EPS core's inherent non-hygroscopic nature, the system has zero water absorption—eliminating rot, swelling, freeze-thaw cracking, and delamination.

Blog Posts

Front Door Surrounds Kits

Front Door Surround Kits for Elegant Exterior Entrances

Your front door is the first thing people see. Front door surround kits turn an ordinary entry into a genuine statement. A pediment overhead, a pair of pilasters flanking the door, and a decorative cornice tying it all together. These elements communicate quality, style, and permanence from the street. Royal Foam US manufactures custom exterior door surrounds using a proven two-component system. The product features a lightweight EPS foam core that is finished with a factory-applied hard-coat polyurea shell. The result looks like carved stone. It weighs almost nothing. And it lasts for decades.

Are you renovating a Mediterranean villa, a neoclassical estate, a Colonial home, or a modern townhouse? The right door surround kit transforms the entrance. This guide covers every aspect: what door surrounds are, which materials perform best, and how they are fabricated and installed. Let's analyze. 

Front Door Surrounds Kits

What Are Front Door Surround Kits? 

A front door surround kit is a ready‑made set of matching trim pieces that work together to frame your front door. Instead of buying each molding separately and hoping they fit, the kit is designed so all the parts fit perfectly.

A standard exterior door surround kit from Royal Foam US includes several parts. On the sides of the door you get pilasters or pilaster strips. They are flat or slightly rounded vertical columns that can be fluted, smooth, or rusticated, and they come with decorative capitals on top and bases at the bottom. Above the door there is a pediment or hood. It is the crowning piece. It can be triangular like a classical pediment, arched like an eyebrow hood, flat with a cornice, or a broken pediment in a French country style. Then there is an entablature or header band, a horizontal piece that connects the tops of the pilasters to the bottom of the pediment, often made up of an architrave, frieze, and cornice. Right around the door opening itself is the door casing and surround molding. It is a built‑up profile that bridges the gap between the flat wall and the projecting pilasters. 

If specified, the kit also includes a keystone, which is a decorative wedge‑shaped accent at the top of an arched opening or pediment. Pilaster bases are plinth blocks and base moldings that sit at the bottom of the pilasters to visually ground them against the floor line or water table.

Door Surround Kits Improve Exterior Design 

A bare door opening reads as a void in the wall. Decorative door surrounds solve the problem by adding vertical rhythm, horizontal articulation, and a clear visual hierarchy to the facade. The pilasters draw the eye upward. The pediment creates a termination point. They frame the entry as the intentional focal point of the home's front elevation.

Front door surround kits create shadow lines that change with the light throughout the day. It adds depth and visual interest that flat trim simply cannot achieve. Studies by the National Association of Realtors consistently link enhanced exterior architectural detailing with measurable increases in perceived home value and faster sale times.

Why Choose EPS Foam for Front Door Surrounds?

Every front door surround kit from Royal Foam US is built on the same engineered two-component system used across our full product range. That's why our products outperform wood, cast polyurethane, and precast stone.

EPS Foam Core

Expanded Polystyrene Foam is the internal volume material that forms the shape, depth, and three-dimensional profile of every surround component. Royal Foam US uses EPS at a standard density of 1.0–1.5 lb/ft³. This density range delivers three essential properties. EPS foam does not absorb moisture at the cellular level. It cannot swell, rot, or support mold growth. This property requires no surface treatment—it is inherent to the material. EPS retains its exact shape indefinitely. There is no warping, shrinkage, or seasonal movement. The profile crisp the day it leaves our facility stays crisp for the life of the product. A complete front door surround kit in EPS typically weighs 2–6 lb total. An equivalent precast stone kit weighs 60–150 lb. One person can install a full EPS surround kit without any lifting equipment.

EPS is the core only. It is never used as a finished exterior surface. Hard Coat Polyurea is mandatory before any EPS component is installed outdoors.

Hard Coat Polyurea Shell

It is Royal Foam's proprietary protective coating applied to every EPS component by reactive spray application. Two chemical components mix under high pressure at a controlled temperature, react instantly at the nozzle, and cure directly on the EPS surface. The result is a seamless, monolithic, void-free protective shell with outstanding adhesion to the foam.

Hard coat polyurea coating provides durable, long-lasting protection. It's much harder than typical house paint or acrylic coatings, making it resistant to scratches and dents from ladders, tools, or debris. The coating is completely waterproof and seamless, ensuring moisture never reaches the polyurea foam core. This prevents swelling, peeling, and freeze-thaw damage. It also withstands intense sunlight. It retains over 90% of its surface hardness after over 5,000 hours of UV exposure, so even the harsh Florida sun won't damage the coating. The coating flexes in temperatures ranging from -40°F to +250°F without cracking or peeling. It also resists acid rain, cleaning products, and urban air pollution without breaking down.

What Components Create a Decorative Entryway?

Pilasters are flat or semicircular columnar elements attached to the wall surface on either side of the door. They provide a vertical frame for the entrance. In classical doorways, pilasters bear capitals and bases, visually anchoring them to the floor line. In modern interiors, they are simplified to pure vertical bands. They provide a proportional frame without ornamentation.

Pediments are the crowning horizontal and overhead elements. A triangular pediment references Greek temple architecture. An arched hood pediment is common in Mediterranean and Baroque styles. A flat pediment with a projecting cornice suits Colonial and Georgian architecture. A broken pediment is characteristic of French Country and Baroque Revival design.

How Do Moldings and Cornices Complete the Design?

The entablature connects pilaster capitals to the pediment base. Here decorative moldings do their most important work. A properly composed entablature includes an architrave, a frieze, and a cornice.

Door frame moldings frame the doorway and create a three-dimensional profile. These profiles visually connect with the pilasters, creating a multi-layered, three-dimensional effect. This distinguishes the premium entryway from standard finishes.

How to Install Front Door Surround Kits? 

  1. Clean the wall surface around the door opening. Remove loose paint or stucco. For painted surfaces, lightly sand contact zones for a better adhesive bond.

  2. Hold each component in position without adhesive. Verify fit, check level and plumb, and mark anchor point positions on the wall.

  3. Apply a polyurea-compatible construction adhesive to the back face of each component. Use a perimeter bead plus a zig-zag pattern across the back for full contact coverage.

  4. Press each component firmly into position. Start with pilaster bases, then pilaster shafts, then capitals, then the entablature band, then the pediment.

  5. Drive corrosion-resistant stainless or hot-dipped galvanized screws at pre-marked anchor points. Countersink screw heads.

  6. Apply flexible exterior caulk to all joints between components and at wall-perimeter edges. Fill screw holes flush. Tool all caulk lines smooth before they cure.

  7. Apply concrete sealer to protect the surface from mold and mildew.

Royal Foam US delivers all components prefabricated, ready to install, and labeled by position. It eliminates site fabrication and preparation time entirely.

Are Custom Front Door Surround Kits Available?

Can Door Surrounds Be Manufactured to Exact Dimensions?

Yes. Custom front door surround kits are the core of what Royal Foam US does. Because every component is CNC-fabricated from a digital file, there are no standard sizes and no mold constraints. We manufacture to your exact opening width, wall thickness, desired projection, capital style, and ornamental detail.

How Are Custom Architectural Designs Created?

Our production workflow for custom door surround kits follows a structured process. We convert your design input into a precision CNC file. For complex profiles, we produce a physical sample for client approval before full production begins. This eliminates costly on-site corrections. Once the sample is approved, the full kit is produced, coated, primed, and dispatched pre-assembled and ready to install.

Why Is EPS Better Than Wood or Concrete for Door Surrounds?

The following table compares EPS + Hard Coat Polyurea door surrounds against the three most common alternative materials across every performance criterion that matters for an exterior entry application:

Property

EPS + Hard Coat Polyurea

Wood / MDF

Cast Polyurethane

Precast Stone / GRC

Weight per kit

2–6 lb total

15–40 lb

8–20 lb

60–150 lb

Moisture absorption

Zero—impermeable

High—swells & rots

Very low

Low–Moderate

Freeze-thaw resistance

Excellent

Poor

Good

Moderate

UV resistance

High (ASTM G154)

Poor (requires paint)

Moderate (fades)

Good

Impact resistance

High (Shore D 60–80)

Moderate

Moderate

Brittle—chips

Custom profiles

Unlimited via CNC

Good but labor-heavy

Mold-limited

Mold-limited & costly

Installation time

1–2 hours

3–6 hours

2–4 hours

Full day+

Lifespan  

25–40+ years

5–10 years

15–25 years

20–40 years

Relative cost

Moderate

Low–Moderate

Moderate–High

Very High

 

Front Door Surround Kits Increase Property Value

Curb appeal is one of the most reliably cited factors in residential property value assessment. The entry facade is the first element any visitor or buyer evaluates. A professionally designed decorative door surround signals craftsmanship, investment, and architectural intention. They translate into perceived value.

People use well-executed entry door surrounds in luxury residential projects. It does not require structural work and does not affect the building envelope. You can complete it in a day.

Why Choose Royal Foam US for Front Door Surround Kits? 

Royal Foam US brings together over 25 years of in-house manufacturing experience, CNC precision fabrication, and the proven EPS plus Hard Coat Polyurea material system in a single, accountable production facility in Jacksonville, Florida.

Our clients receive a dedicated project manager, quick cost estimates, the ability to order physical samples, delivery pre-assembled and ready-to-use, a full quality guarantee, and free storage in our warehouse, as well as flexible budget options and special prices for regular customers.

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