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Premium Quality

Tympanum Panels

Decorative architectural panels that enhance gables and classical facades
25+ years
expirience
5000+
projects
Custom
designs

Our Solutions Are Perfect For

From structural post to architectural statement. EPS architectural shapes that look like stone — without the weight, cost, or structural engineering. Built to spec, installed in hours.

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System Architecture
EPS Core + Polyurea Shell vs. Conventional Materials SYSTEM ARCHITECTURE Integrated Multi-Layer System

Our company's architectural products are engineered as a fully integrated system composed of:

  • EPS Core - 1.0-2.0 lb/ft³ density
  • Polyurea Coating - two-component, 30-60 mils
  • Adhesion Primer
  • UV-Stable Finish Coat

This is not a sequence of separate layers. It is a closed engineered envelope where every component has a defined structural or protective role.

Functional Role of Each Layer EPS Core
  • Provides geometric form
  • Maintains dimensional stability
  • Reduces total weight
Polyurea Shell
  • Adds mechanical resistance
  • Provides chemical inertness
  • Blocks moisture intrusion
Primer Layer
  • Ensures bond integrity between materials
Finish Coat
  • Protects against UV exposure
  • Stabilizes final appearance
Why Conventional Materials Fall Short

WOOD

  • Vulnerable to moisture and decay
  • Requires constant maintenance
  • Can structurally degrade in 3-7 years in harsh climates
FIBERGLASS
  • Dependent on rigid molds
  • Limited to prefabricated shapes
  • Custom designs become expensive
PVC
  • Thermal expansion: 5-8 × 10⁻⁵/°C
  • Can warp, open joints, and lose dimensional accuracy under temperature swings
PRECAST CONCRETE / NATURAL STONE
  • Extremely heavy
  • Requires cranes and reinforced substrates
  • Slower, more complex installation process
Performance Advantages of Our Company
  • CNC PRECISION: ±3 mm across any profile
  • WEIGHT REDUCTION: 60-80% lighter than reinforced concrete
  • FASTER INSTALLATION: no heavy lifting equipment required
  • LOWER STRUCTURAL LOAD: reduced dead load on building envelope
  • WIND RESISTANCE: 120-180 PSF
  • CODE ENGINEERING: designed to Florida Building Code requirements
  • PERMIT READY: substrate-specific anchorage by licensed engineer
Final Result

Our company is not a decorative surface treatment.

It is a fully documented, engineered, permit-ready architectural system designed to move efficiently from fabrication to installation without rework.


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Material Composition
Engineering Advantages of EPS/Polyurea Over Wood, PVC, and Fiberglass Engineered Composite System

Our company’s products are built on a composite material architecture that no single conventional material can replicate.

Core Structure
  • EPS TYPE I - 1.0 lb/ft³ density
  • EPS TYPE II - 2.0 lb/ft³ density
  • Classified under ASTM C578
  • Closed-cell EPS foam
  • Water absorption: BELOW 2% per ASTM C272
Why It Matters

This low absorption threshold is critical for facade elements exposed to:

  • Wind-driven rain
  • Condensation cycles
  • Sustained humidity
Protective Outer Shell

Far exceeds conventional paints and gelcoats in durability and service resistance.

Polyurea Coating
  • 30-60 mil thickness applied
  • 70-85 Shore D hardness
  • High impact resistance
  • High abrasion resistance
  • Chemical inertness
Technical Comparison with Competing Materials WOOD
  • Hygroscopic by molecular structure
  • Shrinks, warps, and separates under wet/dry cycles
  • Vulnerable to fungi and insects
  • Structural degradation in 3-10 years in warm humid climates
ENGINEERED LUMBER
  • Reduces variability
  • Still moisture-sensitive
  • Still biologically vulnerable
PVC
  • Elastic modulus loses stiffness above elevated temperatures
  • Creeps under self-weight and wind pressure
  • UV causes embrittlement and pigment breakdown in 10-15 years
FIBERGLASS
  • Often lacks third-party certified data in custom fabrication
  • Gelcoat damage allows hidden water intrusion
  • Internal delamination may remain invisible until failure
Failure Modes Eliminated by Our Company

Our company EPS + Polyurea removes all common substrate failures:

  • No cellulosic substrate to rot
  • No metal component to corrode
  • No thermoplastic matrix to creep
  • No laminate interface to delaminate
Long-Term Client Value Projected Service Life:

15-25+ years

Maintenance Interval:

10-15 years

Topcoat refinishing only.

Delivered Performance

ASTM-traceable performance data.

Based on documented standards, not marketing claims.

Final Statement

Our company is a measurable, testable, engineered exterior product system designed for long-term architectural performance.


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Visual Presence
Architectural Expression as an Engineering Parameter

The visual authority of an architectural product is not a subjective attribute - it is a direct function of measurable geometric precision.

Profile relief depth of 25-150 mm generates shadow lines that establish legible architectural form at distances of 20-50 meters.

Symmetry held to ±3 mm, achieved through CNC milling, eliminates the bilateral distortions inherent in hand-carved wood or hand-laid fiberglass.

Products projection geometry - the proportional system that defines classical and contemporary architectural orders - reads as a quality signal to specifiers, occupants, and the broader market.

These are engineering parameters, and Our company products are manufactured to deliver them consistently across every unit produced.

Conventional materials cannot achieve this level of geometric control in service.

Extruded PVC profiles are constrained to planar cross-sections: three-dimensional transitions, multi-axis relief, and compound curves are physically inaccessible to the extrusion process.

Standard fiberglass in open-mold production exhibits surface irregularities - exposed glass fibers, resin-rich zones, and porosity - that are visually apparent at close inspection and degrade the premium quality signal.

Wood surfaces crack at the interface between growth rings as moisture content cycles seasonally; within the first year of outdoor exposure in a warm climate, sharp profile edges at elements begin to open, compromising the geometric integrity the architect designed into the project.

Our company’s products maintain original fabricated geometry throughout their service life

The EPS core does not absorb moisture, does not swell or shrink, and does not respond to thermal cycling with dimensional change.

The polyurea shell does not crack, peel, or delaminate under normal service loads.

The resulting surface - smooth, dimensionally stable, and uniform in reflectance - performs equally well under direct daylight, at night under architectural uplighting, and in professional photography.

Clients and end-users receive a facade element with a measurable contribution to property value: documented curb appeal, photogenic quality, and architectural identity that directly support occupancy rates, sale price premiums, and brand differentiation for the developer.


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Durability
Systemic Service Performance of EPS/Polyurea in Demanding Climates

Warm, coastal, and high-humidity climates present a compound durability challenge for exterior architectural products: wind-driven rain, sustained UV exposure, biological growth, salt-laden air, and diurnal thermal cycling all operate simultaneously and without interruption for the full service life of the installation.

Any material selection that addresses only one or two of these mechanisms while remaining vulnerable to the others will produce premature failure.

Our company EPS/polyurea products are engineered to resist all active degradation mechanisms in parallel, not in sequence.

The polyurea coating at 30-60 mils functions as a continuous elastomeric barrier - no seams, no capillary channels, no porous zones through which moisture can migrate to the EPS core.

With Shore D hardness of 40-70, it resists pedestrian-level mechanical impacts (tool contact, equipment brushing, incidental loading) at a level unachievable with conventional latex paint or fiberglass gelcoat.

The EPS core is chemically inert: it does not provide a metabolizable carbon source for fungal or bacterial colonization, does not react with moisture, and does not contain ferrous components capable of corrosion.

When joints and terminations are properly detailed and sealed, the assembled system delivers high moisture resistance performance even under sustained wind-driven rain exposure.

COMPETING MATERIALS FAIL BY DOCUMENTED MECHANISMS.

Wood demands repainting every 3-5 years, chemical treatment against insect attack, and annual inspection for decay - cumulative 20-year maintenance expenditure routinely exceeds original installed cost.

PVC embrittles and discolors under UV in 7-10 years; thermal expansion mismatches at joints create pathways for water infiltration.

Fiberglass delaminates internally when the protective gelcoat is breached, a failure mode that is undetectable without non-destructive testing until visible surface collapse occurs.

Clients who specify our company products receive a warranted system service life of 15-25+ years, a predictable maintenance cycle of topcoat refinishing every 5-10 years, and resistance to biological, mechanical, UV, and moisture degradation that does not require the owner to manage multiple separate protection programs.


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Compliance
EPS/Polyurea as a Fully Documentable System REGULATORY APPROVAL OF EXTERIOR ARCHITECTURAL ELEMENTS IS NOT A FORMALITY - it is a critical path item in the construction schedule.

A rejection from the Authority Having Jurisdiction (AHJ), a request for additional engineering data from the HOA, or a code-compliance question from the plan reviewer can delay a project by weeks, trigger contract penalty clauses, and require the design team to produce documentation under time pressure.

Selecting a material system with a complete, pre-existing compliance package is a direct risk mitigation strategy for the owner, developer, and general contractor.

ASTM C578classifies EPS foam by type and provides numerical values for density, compressive resistance, flexural strength, and thermal conductivity - the language of structural engineers and code reviewers.

ASTM C272quantifies water absorption of cellular plastic insulation, providing the test data required for moisture-related code provisions.

ASTM E84establishes surface burning characteristics for flame spread and smoke development, essential for commercial occupancies and interior code compliance.

The Florida Building Code wind load requirements of 120-180 PSF (depending on exposure category and geographic location) are addressed through engineered anchorage design produced by a licensed professional engineer - not generic installation guidelines.

This stands in direct contrast to unstandardized wood assemblies, which have no unified certification system for decorative architectural elements, and to custom fiberglass products that frequently lack third-party material certification entirely.

Our company compliance package includes:
  • Shop drawings with anchorage details
  • Material specifications with ASTM references
  • Engineering calculations for wind load resistance
  • Safety data sheets for all coating components

Everything an AHJ, HOA, or municipal permitting office requires in a single submission.

Clients receive a product that passes code review on the first submission, eliminating the cost of re-engineering, resubmission fees, schedule delays, and legal exposure associated with non-compliant installations.


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Cost Efficiency
Total Cost of Ownership Advantage of EPS/Polyurea Over Competing Systems TOTAL COST OF OWNERSHIP AS THE TRUE ECONOMIC MEASURE

The economic case for any architectural material system cannot be made on unit purchase price alone.

The total cost of ownership (TCO) integrates:

  • Procurement
  • Installation labor
  • Equipment rental
  • Freight handling
  • Routine maintenance
  • Unplanned repair
  • End-of-life replacement

This applies over the full service life - a horizon of 15-25 years for exterior facade elements.

On this complete accounting basis, our company’s EPS/polyurea products consistently outperform every competing material category, including wood, PVC, fiberglass, and precast concrete.

INSTALLATION AND FREIGHT ECONOMICS

Installation economics are driven by weight.

Weight Advantage

At 60-80% less mass than reinforced concrete and natural stone, our company products require:

  • No crane equipment
  • No reinforced substructure
  • No extended cure periods
Labor Efficiency

A crew of 2-4 workers installs a typical product set in 4-8 hours, compared with multi-day schedules for masonry piers, precast element assemblies, or cast-in-place concrete.

Freight Efficiency

Freight economics follow directly: a given truck load carries significantly more EPS product by volume and by count than any masonry or stone alternative, reducing per-unit delivered cost.

CNC Production Efficiency

CNC fabrication eliminates hand-finishing labor inherent to wood and stone production and produces consistent output with a near-zero defect rate:

  • No rework
  • No field modification
  • No waste from material variability
CUSTOM GEOMETRY ECONOMICS

Custom geometry economics are fundamentally different for EPS/polyurea versus competing systems.

Competing Systems

Fiberglass custom profiles require fabrication of molds and counter-molds at $2,000-$15,000 per profile, with lead times of 3-8 weeks.

PVC custom extrusion dies carry comparable tooling costs.

Wood custom millwork requires specialized equipment, skilled labor, and extended production time.

Our Company Advantage

With our company, any geometry is milled directly from a digital model at no tooling premium - a single profile or a full production run carries the same per-unit fabrication cost structure.

LONG-TERM MAINTENANCE SAVINGS

Long-term maintenance includes major advantages:

  • No rot means no chemical treatment programs
  • No pest control contracts
  • No emergency replacement of decayed elements
  • Topcoat refinishing every 5-10 years is the only planned maintenance expenditure
  • Individual damaged components can be replaced in isolation without disturbing adjacent elements
FINAL ECONOMIC RESULT

On a 20-year TCO basis, our company delivers the lowest total cost of any equivalent architectural product category.


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Speed of Installation
EPS/Polyurea as a Construction Schedule Compression Tool IN COMMERCIAL CONSTRUCTION, SCHEDULE COMPRESSION IS A DIRECT REVENUE STRATEGY.

Every day of accelerated project delivery reduces financing carrying costs, advances the revenue start date for the completed asset, and reduces general conditions expenditure - site supervision, temporary facilities, and overhead.

Facade element installation is frequently a schedule-critical activity: it gates exterior envelope closure, painting, and final inspections.

The material system selected for architectural products therefore has a direct and quantifiable impact on project economics, not just on installed appearance.

OUR COMPANY PREFABRICATED PRODUCTS ARRIVE ON SITE FULLY PROCESSED: EPS-SHAPED, POLYUREA-COATED, PRIMED, AND FINISH-COATED.

There is no formwork to build, no concrete to pour, no cure period to observe, no wet-trade sequencing to coordinate.

Fast-cure polyurea coating systems reduce factory finishing cycle time to hours per production run - a throughput rate that fiberglass laminating and wood finishing operations cannot match.

A typical installation of a complete product set requires a crew of 2-4 workers and 4-8 hours of on-site labor, versus multi-day or multi-week schedules for masonry piers, precast assemblies, or site-built wood elements.

The dry-installation method eliminates weather-dependent cure windows that routinely extend wet-trade schedules in high-humidity and rain-prone environments.

CNC FABRICATION PROVIDES AN ADDITIONAL SCHEDULE ADVANTAGE AT THE DESIGN STAGE.

Custom profile geometry is produced by modifying a digital model and initiating a milling run - a process measured in hours, not the weeks required to fabricate new fiberglass molds or commission custom extrusion tooling.

When design changes occur late in the project timeline, Our Company can respond without a schedule penalty.

Prefabrication also reduces site congestion: fewer trades, less equipment, and a compressed installation window mean that other parallel activities on the critical path are not disrupted.

Clients receive a measurable construction schedule advantage, a documented reduction in general conditions cost during facade installation, and earlier building turnover - all direct contributions to project-level return on investment.


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Customization
EPS/Polyurea Delivers Design Freedom Unavailable in Competing Systems CUSTOMIZATION IS BUILT INTO THE PROCESS

Architectural customization is not a feature added to the EPS/polyurea production process - it is inherent to the CNC milling technology on which the process is based.

A CNC mill operates from a three-dimensional digital model and reproduces any geometry the model defines, at the same per-unit cost regardless of profile complexity.

This creates major manufacturing advantages:

  • No tooling penalty for unique geometry
  • No minimum run size for custom profiles
  • No dimensional constraint imposed by the manufacturing process itself
WIDE GEOMETRIC AND SURFACE CAPABILITIES

The practical range of geometric parameters is extensive.

Architectural orders - Doric, Ionic, Corinthian, Tuscan, and Composite - are reproduced from measured drawings or high-resolution reference photography to profile tolerances of ±3 mm.

Contemporary and proprietary profiles developed by the project architect are produced directly from CAD files without intermediate tooling.

DIMENSIONAL RANGE

Dimensional range extends from slender decorative elements to large-scale architectural components exceeding 900 mm in cross-section and 7.3 m in height, fabricated in interlocking segments for shipping and field assembly.

SURFACE TREATMENTS

Surface treatments include:

  • Smooth paint-ready finishes
  • Faux stone textures
  • Custom tactile profiles
  • Applied decorative bands

All achievable within the same production system.

RENOVATION AND WRAP APPLICATIONS

The wrap configuration - EPS/polyurea cladding fabricated to enclose an existing structural post or element - extends the application of Our Company products to renovation and restoration work where structural elements are already in place.

This single capability addresses a major gap in the competing product range:

  • Fiberglass and PVC do not offer field-adaptable wrap systems
  • Wood wraps are limited by available lumber dimensions
  • Wood remains vulnerable to the same decay mechanisms as solid wood elements
DIRECT COMPETITIVE COMPARISON

Custom fiberglass profiles require mold fabrication at $2,000-$15,000 per profile with 3-8 week lead times.

Custom PVC requires extrusion die investment with comparable cost and timeline.

Custom stone or wood millwork involves manual production at hourly craft rates with high variability.

Our company custom product is priced and scheduled on the same basis as standard product.

FINAL CLIENT BENEFIT

Clients receive architectural elements that precisely match the design specification:

  • No dimensional compromise
  • No design simplification
  • No cost penalty for doing the project right

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Engineering
EPS/Polyurea as a Fully Designable Technical System Documentability as the Core Engineering Criterion

The defining criterion for material selection in engineered construction is documentability: the ability to assign specific, defensible numerical values to material properties, use those values in structural calculations, and have the resulting design reviewed and approved by a licensed engineer and the Authority Having Jurisdiction.

Why Competing Materials Fall Short

Wood fails this criterion for decorative architectural elements because its properties vary by species, moisture content, grain orientation, and defect distribution.

Reference standards such as the NDS provide design value ranges, not precise values.

Custom fiberglass often fails because the fabricator cannot provide certified laminate property data for third-party engineering review.

PVC is classified as a non-structural thermoplastic and is not used in engineered resistance calculations for wind or gravity loads.

EPS/polyurea is the only system in this competitive set that can be fully characterized, parametrically adjusted, and submitted to engineering review with complete material documentation.

PARAMETER-BASED ENGINEERING DESIGN

Our company system is engineered by parameter selection, not by default.

EPS Core Selection

Type I: 1.0 lb/ft³, compressive resistance approximately 10 psi per ASTM C578

Type II: 2.0 lb/ft³, approximately 25 psi

Selection is based on service load requirements, exposure conditions, and substrate configuration.

POLYUREA SPECIFICATION

Polyurea coating thickness is specified in the range of 30-60 mils based on:

  • Impact exposure
  • Moisture risk classification
  • Durability requirements for the specific installation
  • Anchorage engineering
Anchorage Engineering

Anchorage design is produced by the engineer of record, with fastener type, spacing, and embedment depth calculated for wind pressures of 120-180 PSF per the Florida Building Code, accounting for:

  • CMU
  • Cast concrete
  • Wood framing
  • Structural steel
  • Element geometry
  • Digital accuracy

CAD/CNC digital workflow ensures that fabricated geometry matches the engineered drawings to ±3 mm tolerance across every unit in the production run.

COMPLETE DOCUMENTATION PACKAGE

Our company technical documentation package includes:

  • Shop drawings with all anchorage details and section cuts
  • Complete material specification with ASTM standard references for every component
  • Engineering calculations stamped by a Florida-licensed professional engineer when required
  • Installation guidelines coordinated with AHJ submittal requirements
CLIENT AND APPROVAL BENEFITS

This package allows a structural engineer of record to defend the installation to any reviewing authority, and allows the owner to verify that the installed system performs to its calculated wind resistance rating specification.

Clients do not receive a product - they receive a fully engineered system with documented design basis, traceable material properties, and professional engineering accountability at every level of the specification.


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Aesthetics
EPS/Polyurea as a Premium Architectural Product AESTHETICS AS AN ECONOMIC VARIABLE

Architectural aesthetics function as a measurable economic variable.

Studies of the U.S. commercial and residential real estate market consistently demonstrate that high-quality facade detailing:

  • Increases perceived property value by 5-15%
  • Reduces time-on-market for sale or lease transactions

For developers and property owners, the selection of architectural products that deliver premium visual quality is not a design preference - it is an investment allocation decision with a calculable return.

Our company products are specified for this reason by architects, developers, and restoration professionals who understand that facade quality is directly priced by the market.

PRECISION ARCHITECTURAL REPRODUCTION

Our company architectural products reproduce classical and contemporary architectural language at a level of precision that competing systems cannot achieve in production.

Geometry Quality

Capital and base projection geometry - the shadow-casting elements that establish architectural order and visual hierarchy - is milled to profile depths of 25-150 mm with edge sharpness and symmetry that extrusion, laminating, or handwork cannot consistently replicate at scale.

Surface Quality

The surface is delivered:

  • Smooth
  • Pore-free
  • Free of process artifacts
  • No exposed glass fiber
  • No resin streaking
  • No tool marks
  • No grain telegraphing through the finish

This surface quality is essential for:

  • High-specular architectural paint systems
  • Architectural uplighting
  • Professional photography of the completed building

All of which depend on a defect-free substrate to perform as designed.

PROPORTION AND DESIGN CONSISTENCY

Proportion control - the ratio of element projections that defines architectural order - is maintained by digital modeling and CNC production, not by skilled tradesperson judgment.

This means that every unit in a project, regardless of production sequence or crew, matches the architect's specified proportions exactly.

SURFACE AND COLOR FLEXIBILITY

Surface texture options extend from smooth through faux stone to fully custom tactile profiles, allowing the facade system to match the material language of the broader architectural composition.

Color specification is unlimited - any RAL, Munsell, or custom-mixed topcoat can be applied to the polyurea shell, providing exact palette coordination with adjacent facade materials.

FINAL MARKET BENEFIT

Clients receive a finished architectural product that:

  • Strengthens the developer's brand identity
  • Supports premium pricing
  • Supports higher occupancy rates for the completed asset
  • Delivers long-term visual impact that does not degrade with age under normal service and maintenance conditions

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Technical specification

Tympanum Panels

Tympanum Panels 1

Tympanum Panels 1

Tympanum Panels 2

Tympanum Panels 2

Tympanum Panels 3

Tympanum Panels 3

Tympanum Panels 4

Tympanum Panels 4

Tympanum Panels 5

Tympanum Panels 5

Tympanum Panels 6

Tympanum Panels 6

Tympanum Panels 7

Tympanum Panels 7

Tympanum Panels 8

Tympanum Panels 8

Height (H), in Width (W), in Depth (D), in
47 3/4" 16" 4 1/4"
60" 12" 2 1/2"
60 1/2" 6 1/4" 1 3/4"
60 1/2" 10" 1 3/4"
60 1/2" 11 1/4" 1 3/4"
62" 13" 6"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 016

Door Surround-Door 016

Door Surround-Door 014

Door Surround-Door 014

Door Surround-Door 011

Door Surround-Door 011

Door Surround-Door 002

Door Surround-Door 002

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 036

Door Surround-Door 036

Door Surround-Door 042

Door Surround-Door 042

Door Surround-Door 025

Door Surround-Door 025

Door Surround-Door 023

Door Surround-Door 023

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Our material vs Competitors

Property Our Material (EPS) Wood Concrete Polyurethane Fiberglass
Weight Very lightweight Medium Very heavy Light Light
Thermal Insulation Excellent Moderate Poor Excellent Good
Moisture Resistance High (does not absorb water) Low (absorbs moisture) Medium High Medium
Durability Long-lasting, stable Can rot or warp Very durable Durable Fragile over time
Fire Behavior Melts under high heat Burns Fire-resistant Flammable (treated variants available) Non-combustible
Ease of Installation Easy, fast, low labor cost Moderate Difficult, labor-intensive Moderate Requires protection gear
Customization Highly customizable shapes & sizes Limited Very limited Moderate Limited
Cost Affordable Medium to high High High Medium

We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Discuss my project
Color palette

Why choose us

Value / Service Our company Competitors
Free Design Support Included in every project Usually not available
Product Customization Fully customized solutions Limited options
Engineering Consultation Direct access to engineers Rare or paid
Unique Prototype Development Yes, tailored prototypes Not offered
Personal Project Manager Dedicated manager for each client Not standard
Speed of Production Fast turnaround Slower processes
Client Support Ongoing support at all stages Limited after-sales support
Flexibility Tailored to any client requirements Standard solutions only

How it Works

Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Let's bring your project to life!

Areas We Serve

Areas We Serve

We proudly serve clients across the United States, including major cities such as

· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Free Quote Request

Our Partners

Voices of our clients

We needed something decorative but not heavy, because the structure wasn’t designed for real stone. This solved the problem without making the entry look compromised.

George Hamilton

We put it above a clubhouse entry, and it instantly made the building feel more formal. The owner joked that the door finally looked like it knew where it was going.

Sophia Lawson

Good solution when you need visual impact but can’t use heavy material. It looked solid from the ground, and that’s what matters on this kind of facade.

Paul Emerson

Let's bring your project to life!

Frequently Asked Questions

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Tympanum panels are decorative architectural panels installed inside gables, pediments, arches, porticos, or upper facade areas to add depth, ornament, and visual character.
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Decorative tympanum panels are commonly used in gables, pediments, arches, entryways, porch roofs, commercial facades, churches, clubhouses, hotels, and custom homes.
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Most modern tympanum panels are decorative. They are designed to improve the appearance of the facade rather than provide structural support.
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Yes. Custom tympanum panels can be designed for existing gables, arches, pediments, and facade openings using measurements, photos, drawings, or architectural plans.

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Tympanum Panels

What Makes a Facade Look Finished Instead of Simply Built?

A beautiful facade is rarely created by one large decision. More often, it is shaped by the quiet details — the ones that give a building rhythm, shadow, dignity, and memory.

You can have an elegant roofline, fresh exterior paint, quality windows, and expensive doors. Yet the facade may still feel incomplete. The gable may look too empty. The pediment may seem flat. The arch may feel like it is waiting for something.

That missing element is often a tympanum panel.

Tympanum panels are decorative architectural panels placed inside gables, pediments, arches, porticos, and upper facade areas. They are the detail that turns an empty architectural field into a designed feature. They do not simply fill space. They give that space meaning.

A good decorative tympanum panel works like a signature on a tailored suit. Small compared to the whole outfit, but powerful enough to change the entire impression. It adds grace, structure, texture, and that unmistakable feeling of custom exterior architecture.

At Royal Foam US, we manufacture custom architectural products for residential and commercial projects nationwide. With more than 25 years of manufacturing experience, we have seen how one carefully designed custom tympanum panel can transform a plain gable into the most memorable part of a building.

Why Are Tympanum Panels Important in Exterior Architecture?

Architecture needs pauses. It needs accents. It needs places where the eye can rest and places where it can be rewarded.

The tympanum area is one of those places.

In classical architecture, a tympanum was often the decorated space inside a pediment or arch. It could carry sculptural reliefs, symbols, ornaments, or carved patterns. Today, architectural tympanum panels serve the same visual purpose in a more flexible, practical, and modern way.

How Do Decorative Tympanum Panels Change the Feeling of a Building?

People may not know the technical term tympanum panel, but they immediately notice the effect.

They see a facade that feels more complete. More expensive. More custom. More carefully composed.

That is because decorative tympanum panels sit in areas where the eye naturally travels: above entryways, inside gables, under roof peaks, within pediments, and over arches. These are not background zones. They are architectural focal points.

Imagine a front-facing gable without any detail. It may look clean, but also unfinished.

In one residential project, the front elevation already had strong proportions, but the upper gable looked bare. The architect wanted a detail that would add warmth without making the facade heavy. Royal Foam created a custom gable tympanum panel with a subtle raised pattern and a soft stucco-like finish. After installation, the facade felt more layered, more refined, and more expensive — as if the house had finally received its finishing brushstroke.

What Is a Tympanum Panel?

A tympanum panel is a decorative architectural panel installed within the upper framed area of a building. Most often, it appears inside a gable, pediment, arch, portico, entryway, or upper facade section.

It may be triangular, arched, rectangular, curved, or fully custom in shape. It may be smooth and modern, richly ornamented, deeply textured, or softly sculpted.

Modern custom tympanum panels can be manufactured from lightweight architectural materials such as EPS foam, polyurethane, or coated exterior-grade foam systems. These materials allow builders and architects to create the appearance of carved stone, molded plaster, handcrafted millwork, or sculptural relief without the heavy weight and limitations of traditional materials.

The result is a panel that looks substantial, but installs more efficiently. It gives the facade the visual richness of classic architecture with the practical advantages of modern manufacturing.

Are Tympanum Panels Structural or Decorative?

Most modern exterior tympanum panels are decorative. Their purpose is to enhance appearance, not to carry structural loads.

However, decorative does not mean insignificant.

A custom architectural panel still needs proper scale, accurate measurements, weather-appropriate materials, clean detailing, and careful installation. If the panel is too small, it disappears. If it is too heavy in design, it overwhelms the facade. If the style is wrong, it looks like an afterthought.

The best panels feel inevitable. They look as if the building was always meant to have them.

How Do Tympanum Panels Improve Curb Appeal?

Curb appeal begins long before someone reaches the front door. It begins at the first glance.

A person sees the shape of the home. Then the roofline. Then the entry. Then the upper details. Within seconds, they decide whether the property feels ordinary or memorable.

Tympanum panels help make that first impression stronger. They add architectural depth to blank areas. They create texture where the surface needs life. They make the facade feel more expensive without making it noisy.

Why Do Gables Look Better with Decorative Panels?

Gables naturally draw attention. Their shape leads the eye upward. They create a peak, a visual pause, and a natural place for detail.

When a gable is empty, the eye arrives there and finds nothing. The result can feel unfinished, especially on larger homes or buildings with strong rooflines.

A decorative gable panel gives that space purpose. It can add a medallion, a carved effect, a geometric rhythm, a floral relief, a coastal pattern, or a clean contemporary design.

It also introduces shadow. And shadow is one of the secrets of expensive-looking architecture.

A flat facade reflects light evenly. A detailed facade catches light, breaks it, softens it, and creates depth. That play of light and shadow is what makes a building feel rich, layered, and alive.

How Do Tympanum Panels Add Luxury Without Overdecorating?

Luxury does not always mean more ornament. Often, it means the right ornament in the right place.

A custom tympanum panel can create a premium look with one focused detail. It does not need to cover the whole facade. It does not need to compete with windows, doors, or roofline features.

How Do Texture and Relief Affect the Final Look?

Texture is where the panel starts to breathe.

A smooth panel can be calm and architectural. A raised relief can feel sculptural. A stone-like surface can look grounded and permanent. A stucco finish can feel soft, warm, and sunlit. A carved pattern can bring the romance of old-world craftsmanship.

The depth of the relief matters as much as the pattern itself. A shallow design creates quiet elegance. A deeper relief creates stronger shadows and more drama. A fine texture feels delicate. A bold motif feels ceremonial.

This is why custom tympanum panels should not be chosen only by shape. They should be chosen by mood.

Do you want the facade to feel formal? Welcoming? Historic? Coastal? Prestigious? Artistic? Clean and contemporary?

The right texture can answer that question without saying a word.

Can Tympanum Panels Match Existing Exterior Details?

Yes, and in many projects, they should.

A custom tympanum panel can be designed to coordinate with exterior trim, crown molding, brackets, window surrounds, columns, shutters, cornices, balustrades, or other architectural millwork.

This creates a more cohesive exterior. The panel does not look pasted on. It feels integrated.

In one renovation project, the home already had decorative brackets and detailed trim, but the main gable looked empty. Instead of introducing a completely new ornament, the panel design borrowed gentle curves from the existing trim profile. After installation, visitors noticed that the facade looked more elegant, but many assumed the panel had always been part of the original architecture.

That is often the highest compliment in exterior design: the new detail feels original.

Materials for Custom Tympanum Panels

Traditional tympanum details were often made from carved wood, stone, plaster, or cast materials. These can be beautiful, but they are not always practical for modern projects.

The stone is heavy. Wood needs maintenance. Plaster can be delicate outdoors. Cast elements may be difficult to customize or install on existing buildings.

Characteristic

Natural Wood

Stone / Cast Material

EPS Foam

Polyurethane

Weight

Medium

Very High

Very Low

Low

Custom Shape Flexibility

Good

Limited

Excellent

Excellent

Installation Speed

Moderate

Slow

Fast

Fast

Moisture Resistance

Moderate

High

High with proper coating

High

Maintenance

Regular

Low

Minimal

Minimal

Best Use

Traditional details

Heavy classical projects

Custom lightweight panels

Durable decorative accents

Main Limitation

Requires upkeep

Adds significant weight

Needs proper coating

May need tooling for complex shapes

Can Lightweight Panels Look Like Traditional Craftsmanship?

Yes, when the panel is designed, manufactured, coated, and finished correctly.

A modern decorative tympanum panel can suggest carved limestone, molded plaster, hand-shaped stucco, sculpted millwork, or old-world relief. The secret is in the profile, finish, surface quality, and proportion.

A beautiful panel should not look thin or temporary. It should have a presence. It should catch light. It should cast a shadow. It should make the facade feel more permanent, more layered, and more thoughtfully built.

Modern materials can do this extremely well when they are handled by a manufacturer that understands architectural scale, not just product production.

How Are Custom Tympanum Panels Designed?

A strong custom tympanum panel begins with the space it must fill.

Is the area triangular or arched? Wide or narrow? Deep or shallow? High above the entry or close to eye level? Does it sit inside a classical pediment, a modern gable, a church arch, or a commercial portico?

Then comes the architectural style. A coastal residence needs a different rhythm than a formal estate. A clubhouse needs a different feeling than a private home. A church facade needs a different visual weight than a restaurant entrance.

At Royal Foam US, the process usually includes:

  • Reviewing photos, measurements, drawings, or architectural plans.

  • Defining the shape, style, scale, relief depth, material, and finish.

  • Creating a custom design or adapting an existing concept.

  • Manufacturing the panel in-house with quality control.

  • Preparing the product for delivery, storage if needed, and installation coordination.

This process helps avoid the biggest mistake in decorative architecture: choosing a beautiful piece that does not belong to the building.

Why Do Scale and Proportion Matter So Much?

A tympanum panel often sits high on the facade. That changes everything.

Details that look dramatic on a screen may disappear from the street. Patterns that look refined in a drawing may become too busy once installed. A panel that is too small may look timid. A panel that is too large may dominate the entire elevation.

The right custom gable panel must match the height of the facade, the pitch of the roof, the width of the opening, and the weight of surrounding trim.

In architecture, proportion is the quiet judge. It decides whether a detail feels elegant or awkward.

What Should Be Considered Before Ordering?

Before ordering tympanum panels, it is important to define the location, size, style, material, finish, climate requirements, and installation method.

For project guidance, measurements, and custom options, contact the team through [link to Royal Foam US contacts].

Why Choose Royal Foam US for Tympanum Panels?

Royal Foam US is not simply a supplier of decorative pieces. It is a custom manufacturer that helps turn architectural ideas into finished exterior products.

That matters because custom tympanum panels require more than ornament. They require accurate sizing, proper material selection, clean profiles, thoughtful texture, exterior durability, and reliable production.

Royal Foam US offers custom product manufacturing, in-house production, personal project support, flexible engineering solutions, fast estimates, quality control, free product storage when needed, and support throughout the project.

What Makes Royal Foam US Different?

A standard catalog often forces the project to adapt to the product.

Royal Foam US works the other way around. The product is created for the project.

That means the shape, size, texture, relief, profile, and finish can be adapted to the building. Whether the project needs a classical pediment tympanum panel, a decorative arch insert, a modern gable accent, or a large architectural facade panel, the design can be developed around the actual facade.

To explore related exterior products, visit [link to exterior architectural products catalog]. For additional visual proof or design inspiration, add [external link to Royal Foam US gallery / project page or trusted architectural design source].

How Do Tympanum Panels Help Create a More Expensive Exterior?

An expensive-looking exterior is rarely loud. It is layered.

It has proportion. Shadow. Repetition. Texture. A sense that every detail was chosen for a reason.

Tympanum panels add one of those essential layers. They give empty gables, pediments, and arches a sense of craftsmanship. They make the upper facade feel cared for. They create a visual moment that people remember, even if they cannot name it.

Conclusion

Tympanum panels are one of the most elegant ways to add depth, detail, and architectural completeness to a facade.

They transform empty gables, pediments, arches, porticos, and upper facade sections into expressive design features. They add shadow, texture, rhythm, and a sense of custom craftsmanship.

A good decorative tympanum panel does not simply occupy space. It gives that space character.

Royal Foam US manufactures custom tympanum panels, decorative gable panels, pediment tympanum panels, architectural facade panels, EPS foam tympanum panels, polyurethane tympanum panels, and lightweight exterior architectural accents for residential and commercial projects nationwide.

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