Skip to content
Premium Quality

Exterior Corbels & Brackets

Decorative supports that enhance exterior architectural lines
25+ years
expirience
5000+
projects
Custom
designs

Our Solutions Are Perfect For

From structural post to architectural statement. EPS architectural shapes without the weight, cost, or structural engineering. Built to spec, installed in hours.

×
System Architecture
EPS Core + Polyurea Shell vs. Conventional Materials SYSTEM ARCHITECTURE Integrated Multi-Layer System

Our company's architectural products are engineered as a fully integrated system composed of:

  • EPS Core - 1.0-2.0 lb/ft³ density
  • Polyurea Coating - two-component, 30-60 mils
  • Adhesion Primer
  • UV-Stable Finish Coat

This is not a sequence of separate layers. It is a closed engineered envelope where every component has a defined structural or protective role.

Functional Role of Each Layer EPS Core
  • Provides geometric form
  • Maintains dimensional stability
  • Reduces total weight
Polyurea Shell
  • Adds mechanical resistance
  • Provides chemical inertness
  • Blocks moisture intrusion
Primer Layer
  • Ensures bond integrity between materials
Finish Coat
  • Protects against UV exposure
  • Stabilizes final appearance
Why Conventional Materials Fall Short

WOOD

  • Vulnerable to moisture and decay
  • Requires constant maintenance
  • Can structurally degrade in 3-7 years in harsh climates
FIBERGLASS
  • Dependent on rigid molds
  • Limited to prefabricated shapes
  • Custom designs become expensive
PVC
  • Thermal expansion: 5-8 × 10⁻⁵/°C
  • Can warp, open joints, and lose dimensional accuracy under temperature swings
PRECAST CONCRETE / NATURAL STONE
  • Extremely heavy
  • Requires cranes and reinforced substrates
  • Slower, more complex installation process
Performance Advantages of Our Company
  • CNC PRECISION: ±3 mm across any profile
  • WEIGHT REDUCTION: 60-80% lighter than reinforced concrete
  • FASTER INSTALLATION: no heavy lifting equipment required
  • LOWER STRUCTURAL LOAD: reduced dead load on building envelope
  • WIND RESISTANCE: 120-180 PSF
  • CODE ENGINEERING: designed to Florida Building Code requirements
  • PERMIT READY: substrate-specific anchorage by licensed engineer
Final Result

Our company is not a decorative surface treatment.

It is a fully documented, engineered, permit-ready architectural system designed to move efficiently from fabrication to installation without rework.


Download PDF
Material Composition
Engineering Advantages of EPS/Polyurea Over Wood, PVC, and Fiberglass Engineered Composite System

Our company’s products are built on a composite material architecture that no single conventional material can replicate.

Core Structure
  • EPS TYPE I - 1.0 lb/ft³ density
  • EPS TYPE II - 2.0 lb/ft³ density
  • Classified under ASTM C578
  • Closed-cell EPS foam
  • Water absorption: BELOW 2% per ASTM C272
Why It Matters

This low absorption threshold is critical for facade elements exposed to:

  • Wind-driven rain
  • Condensation cycles
  • Sustained humidity
Protective Outer Shell

Far exceeds conventional paints and gelcoats in durability and service resistance.

Polyurea Coating
  • 30-60 mil thickness applied
  • 70-85 Shore D hardness
  • High impact resistance
  • High abrasion resistance
  • Chemical inertness
Technical Comparison with Competing Materials WOOD
  • Hygroscopic by molecular structure
  • Shrinks, warps, and separates under wet/dry cycles
  • Vulnerable to fungi and insects
  • Structural degradation in 3-10 years in warm humid climates
ENGINEERED LUMBER
  • Reduces variability
  • Still moisture-sensitive
  • Still biologically vulnerable
PVC
  • Elastic modulus loses stiffness above elevated temperatures
  • Creeps under self-weight and wind pressure
  • UV causes embrittlement and pigment breakdown in 10-15 years
FIBERGLASS
  • Often lacks third-party certified data in custom fabrication
  • Gelcoat damage allows hidden water intrusion
  • Internal delamination may remain invisible until failure
Failure Modes Eliminated by Our Company

Our company EPS + Polyurea removes all common substrate failures:

  • No cellulosic substrate to rot
  • No metal component to corrode
  • No thermoplastic matrix to creep
  • No laminate interface to delaminate
Long-Term Client Value Projected Service Life:

15-25+ years

Maintenance Interval:

10-15 years

Topcoat refinishing only.

Delivered Performance

ASTM-traceable performance data.

Based on documented standards, not marketing claims.

Final Statement

Our company is a measurable, testable, engineered exterior product system designed for long-term architectural performance.


Download PDF
Visual Presence
Architectural Expression as an Engineering Parameter

The visual authority of an architectural product is not a subjective attribute - it is a direct function of measurable geometric precision.

Profile relief depth of 25-150 mm generates shadow lines that establish legible architectural form at distances of 20-50 meters.

Symmetry held to ±3 mm, achieved through CNC milling, eliminates the bilateral distortions inherent in hand-carved wood or hand-laid fiberglass.

Products projection geometry - the proportional system that defines classical and contemporary architectural orders - reads as a quality signal to specifiers, occupants, and the broader market.

These are engineering parameters, and Our company products are manufactured to deliver them consistently across every unit produced.

Conventional materials cannot achieve this level of geometric control in service.

Extruded PVC profiles are constrained to planar cross-sections: three-dimensional transitions, multi-axis relief, and compound curves are physically inaccessible to the extrusion process.

Standard fiberglass in open-mold production exhibits surface irregularities - exposed glass fibers, resin-rich zones, and porosity - that are visually apparent at close inspection and degrade the premium quality signal.

Wood surfaces crack at the interface between growth rings as moisture content cycles seasonally; within the first year of outdoor exposure in a warm climate, sharp profile edges at elements begin to open, compromising the geometric integrity the architect designed into the project.

Our company’s products maintain original fabricated geometry throughout their service life

The EPS core does not absorb moisture, does not swell or shrink, and does not respond to thermal cycling with dimensional change.

The polyurea shell does not crack, peel, or delaminate under normal service loads.

The resulting surface - smooth, dimensionally stable, and uniform in reflectance - performs equally well under direct daylight, at night under architectural uplighting, and in professional photography.

Clients and end-users receive a facade element with a measurable contribution to property value: documented curb appeal, photogenic quality, and architectural identity that directly support occupancy rates, sale price premiums, and brand differentiation for the developer.


Download PDF
Durability
Systemic Service Performance of EPS/Polyurea in Demanding Climates

Warm, coastal, and high-humidity climates present a compound durability challenge for exterior architectural products: wind-driven rain, sustained UV exposure, biological growth, salt-laden air, and diurnal thermal cycling all operate simultaneously and without interruption for the full service life of the installation.

Any material selection that addresses only one or two of these mechanisms while remaining vulnerable to the others will produce premature failure.

Our company EPS/polyurea products are engineered to resist all active degradation mechanisms in parallel, not in sequence.

The polyurea coating at 30-60 mils functions as a continuous elastomeric barrier - no seams, no capillary channels, no porous zones through which moisture can migrate to the EPS core.

With Shore D hardness of 40-70, it resists pedestrian-level mechanical impacts (tool contact, equipment brushing, incidental loading) at a level unachievable with conventional latex paint or fiberglass gelcoat.

The EPS core is chemically inert: it does not provide a metabolizable carbon source for fungal or bacterial colonization, does not react with moisture, and does not contain ferrous components capable of corrosion.

When joints and terminations are properly detailed and sealed, the assembled system delivers high moisture resistance performance even under sustained wind-driven rain exposure.

COMPETING MATERIALS FAIL BY DOCUMENTED MECHANISMS.

Wood demands repainting every 3-5 years, chemical treatment against insect attack, and annual inspection for decay - cumulative 20-year maintenance expenditure routinely exceeds original installed cost.

PVC embrittles and discolors under UV in 7-10 years; thermal expansion mismatches at joints create pathways for water infiltration.

Fiberglass delaminates internally when the protective gelcoat is breached, a failure mode that is undetectable without non-destructive testing until visible surface collapse occurs.

Clients who specify our company products receive a warranted system service life of 15-25+ years, a predictable maintenance cycle of topcoat refinishing every 5-10 years, and resistance to biological, mechanical, UV, and moisture degradation that does not require the owner to manage multiple separate protection programs.


Download PDF
Compliance
EPS/Polyurea as a Fully Documentable System REGULATORY APPROVAL OF EXTERIOR ARCHITECTURAL ELEMENTS IS NOT A FORMALITY - it is a critical path item in the construction schedule.

A rejection from the Authority Having Jurisdiction (AHJ), a request for additional engineering data from the HOA, or a code-compliance question from the plan reviewer can delay a project by weeks, trigger contract penalty clauses, and require the design team to produce documentation under time pressure.

Selecting a material system with a complete, pre-existing compliance package is a direct risk mitigation strategy for the owner, developer, and general contractor.

ASTM C578classifies EPS foam by type and provides numerical values for density, compressive resistance, flexural strength, and thermal conductivity - the language of structural engineers and code reviewers.

ASTM C272quantifies water absorption of cellular plastic insulation, providing the test data required for moisture-related code provisions.

ASTM E84establishes surface burning characteristics for flame spread and smoke development, essential for commercial occupancies and interior code compliance.

The Florida Building Code wind load requirements of 120-180 PSF (depending on exposure category and geographic location) are addressed through engineered anchorage design produced by a licensed professional engineer - not generic installation guidelines.

This stands in direct contrast to unstandardized wood assemblies, which have no unified certification system for decorative architectural elements, and to custom fiberglass products that frequently lack third-party material certification entirely.

Our company compliance package includes:
  • Shop drawings with anchorage details
  • Material specifications with ASTM references
  • Engineering calculations for wind load resistance
  • Safety data sheets for all coating components

Everything an AHJ, HOA, or municipal permitting office requires in a single submission.

Clients receive a product that passes code review on the first submission, eliminating the cost of re-engineering, resubmission fees, schedule delays, and legal exposure associated with non-compliant installations.


Download PDF
Cost Efficiency
Total Cost of Ownership Advantage of EPS/Polyurea Over Competing Systems TOTAL COST OF OWNERSHIP AS THE TRUE ECONOMIC MEASURE

The economic case for any architectural material system cannot be made on unit purchase price alone.

The total cost of ownership (TCO) integrates:

  • Procurement
  • Installation labor
  • Equipment rental
  • Freight handling
  • Routine maintenance
  • Unplanned repair
  • End-of-life replacement

This applies over the full service life - a horizon of 15-25 years for exterior facade elements.

On this complete accounting basis, our company’s EPS/polyurea products consistently outperform every competing material category, including wood, PVC, fiberglass, and precast concrete.

INSTALLATION AND FREIGHT ECONOMICS

Installation economics are driven by weight.

Weight Advantage

At 60-80% less mass than reinforced concrete and natural stone, our company products require:

  • No crane equipment
  • No reinforced substructure
  • No extended cure periods
Labor Efficiency

A crew of 2-4 workers installs a typical product set in 4-8 hours, compared with multi-day schedules for masonry piers, precast element assemblies, or cast-in-place concrete.

Freight Efficiency

Freight economics follow directly: a given truck load carries significantly more EPS product by volume and by count than any masonry or stone alternative, reducing per-unit delivered cost.

CNC Production Efficiency

CNC fabrication eliminates hand-finishing labor inherent to wood and stone production and produces consistent output with a near-zero defect rate:

  • No rework
  • No field modification
  • No waste from material variability
CUSTOM GEOMETRY ECONOMICS

Custom geometry economics are fundamentally different for EPS/polyurea versus competing systems.

Competing Systems

Fiberglass custom profiles require fabrication of molds and counter-molds at $2,000-$15,000 per profile, with lead times of 3-8 weeks.

PVC custom extrusion dies carry comparable tooling costs.

Wood custom millwork requires specialized equipment, skilled labor, and extended production time.

Our Company Advantage

With our company, any geometry is milled directly from a digital model at no tooling premium - a single profile or a full production run carries the same per-unit fabrication cost structure.

LONG-TERM MAINTENANCE SAVINGS

Long-term maintenance includes major advantages:

  • No rot means no chemical treatment programs
  • No pest control contracts
  • No emergency replacement of decayed elements
  • Topcoat refinishing every 5-10 years is the only planned maintenance expenditure
  • Individual damaged components can be replaced in isolation without disturbing adjacent elements
FINAL ECONOMIC RESULT

On a 20-year TCO basis, our company delivers the lowest total cost of any equivalent architectural product category.


Download PDF
Speed of Installation
EPS/Polyurea as a Construction Schedule Compression Tool IN COMMERCIAL CONSTRUCTION, SCHEDULE COMPRESSION IS A DIRECT REVENUE STRATEGY.

Every day of accelerated project delivery reduces financing carrying costs, advances the revenue start date for the completed asset, and reduces general conditions expenditure - site supervision, temporary facilities, and overhead.

Facade element installation is frequently a schedule-critical activity: it gates exterior envelope closure, painting, and final inspections.

The material system selected for architectural products therefore has a direct and quantifiable impact on project economics, not just on installed appearance.

OUR COMPANY PREFABRICATED PRODUCTS ARRIVE ON SITE FULLY PROCESSED: EPS-SHAPED, POLYUREA-COATED, PRIMED, AND FINISH-COATED.

There is no formwork to build, no concrete to pour, no cure period to observe, no wet-trade sequencing to coordinate.

Fast-cure polyurea coating systems reduce factory finishing cycle time to hours per production run - a throughput rate that fiberglass laminating and wood finishing operations cannot match.

A typical installation of a complete product set requires a crew of 2-4 workers and 4-8 hours of on-site labor, versus multi-day or multi-week schedules for masonry piers, precast assemblies, or site-built wood elements.

The dry-installation method eliminates weather-dependent cure windows that routinely extend wet-trade schedules in high-humidity and rain-prone environments.

CNC FABRICATION PROVIDES AN ADDITIONAL SCHEDULE ADVANTAGE AT THE DESIGN STAGE.

Custom profile geometry is produced by modifying a digital model and initiating a milling run - a process measured in hours, not the weeks required to fabricate new fiberglass molds or commission custom extrusion tooling.

When design changes occur late in the project timeline, Our Company can respond without a schedule penalty.

Prefabrication also reduces site congestion: fewer trades, less equipment, and a compressed installation window mean that other parallel activities on the critical path are not disrupted.

Clients receive a measurable construction schedule advantage, a documented reduction in general conditions cost during facade installation, and earlier building turnover - all direct contributions to project-level return on investment.


Download PDF
Customization
EPS/Polyurea Delivers Design Freedom Unavailable in Competing Systems CUSTOMIZATION IS BUILT INTO THE PROCESS

Architectural customization is not a feature added to the EPS/polyurea production process - it is inherent to the CNC milling technology on which the process is based.

A CNC mill operates from a three-dimensional digital model and reproduces any geometry the model defines, at the same per-unit cost regardless of profile complexity.

This creates major manufacturing advantages:

  • No tooling penalty for unique geometry
  • No minimum run size for custom profiles
  • No dimensional constraint imposed by the manufacturing process itself
WIDE GEOMETRIC AND SURFACE CAPABILITIES

The practical range of geometric parameters is extensive.

Architectural orders - Doric, Ionic, Corinthian, Tuscan, and Composite - are reproduced from measured drawings or high-resolution reference photography to profile tolerances of ±3 mm.

Contemporary and proprietary profiles developed by the project architect are produced directly from CAD files without intermediate tooling.

DIMENSIONAL RANGE

Dimensional range extends from slender decorative elements to large-scale architectural components exceeding 900 mm in cross-section and 7.3 m in height, fabricated in interlocking segments for shipping and field assembly.

SURFACE TREATMENTS

Surface treatments include:

  • Smooth paint-ready finishes
  • Faux stone textures
  • Custom tactile profiles
  • Applied decorative bands

All achievable within the same production system.

RENOVATION AND WRAP APPLICATIONS

The wrap configuration - EPS/polyurea cladding fabricated to enclose an existing structural post or element - extends the application of Our Company products to renovation and restoration work where structural elements are already in place.

This single capability addresses a major gap in the competing product range:

  • Fiberglass and PVC do not offer field-adaptable wrap systems
  • Wood wraps are limited by available lumber dimensions
  • Wood remains vulnerable to the same decay mechanisms as solid wood elements
DIRECT COMPETITIVE COMPARISON

Custom fiberglass profiles require mold fabrication at $2,000-$15,000 per profile with 3-8 week lead times.

Custom PVC requires extrusion die investment with comparable cost and timeline.

Custom stone or wood millwork involves manual production at hourly craft rates with high variability.

Our company custom product is priced and scheduled on the same basis as standard product.

FINAL CLIENT BENEFIT

Clients receive architectural elements that precisely match the design specification:

  • No dimensional compromise
  • No design simplification
  • No cost penalty for doing the project right

Download PDF
Engineering
EPS/Polyurea as a Fully Designable Technical System Documentability as the Core Engineering Criterion

The defining criterion for material selection in engineered construction is documentability: the ability to assign specific, defensible numerical values to material properties, use those values in structural calculations, and have the resulting design reviewed and approved by a licensed engineer and the Authority Having Jurisdiction.

Why Competing Materials Fall Short

Wood fails this criterion for decorative architectural elements because its properties vary by species, moisture content, grain orientation, and defect distribution.

Reference standards such as the NDS provide design value ranges, not precise values.

Custom fiberglass often fails because the fabricator cannot provide certified laminate property data for third-party engineering review.

PVC is classified as a non-structural thermoplastic and is not used in engineered resistance calculations for wind or gravity loads.

EPS/polyurea is the only system in this competitive set that can be fully characterized, parametrically adjusted, and submitted to engineering review with complete material documentation.

PARAMETER-BASED ENGINEERING DESIGN

Our company system is engineered by parameter selection, not by default.

EPS Core Selection

Type I: 1.0 lb/ft³, compressive resistance approximately 10 psi per ASTM C578

Type II: 2.0 lb/ft³, approximately 25 psi

Selection is based on service load requirements, exposure conditions, and substrate configuration.

POLYUREA SPECIFICATION

Polyurea coating thickness is specified in the range of 30-60 mils based on:

  • Impact exposure
  • Moisture risk classification
  • Durability requirements for the specific installation
  • Anchorage engineering
Anchorage Engineering

Anchorage design is produced by the engineer of record, with fastener type, spacing, and embedment depth calculated for wind pressures of 120-180 PSF per the Florida Building Code, accounting for:

  • CMU
  • Cast concrete
  • Wood framing
  • Structural steel
  • Element geometry
  • Digital accuracy

CAD/CNC digital workflow ensures that fabricated geometry matches the engineered drawings to ±3 mm tolerance across every unit in the production run.

COMPLETE DOCUMENTATION PACKAGE

Our company technical documentation package includes:

  • Shop drawings with all anchorage details and section cuts
  • Complete material specification with ASTM standard references for every component
  • Engineering calculations stamped by a Florida-licensed professional engineer when required
  • Installation guidelines coordinated with AHJ submittal requirements
CLIENT AND APPROVAL BENEFITS

This package allows a structural engineer of record to defend the installation to any reviewing authority, and allows the owner to verify that the installed system performs to its calculated wind resistance rating specification.

Clients do not receive a product - they receive a fully engineered system with documented design basis, traceable material properties, and professional engineering accountability at every level of the specification.


Download PDF
Aesthetics
EPS/Polyurea as a Premium Architectural Product AESTHETICS AS AN ECONOMIC VARIABLE

Architectural aesthetics function as a measurable economic variable.

Studies of the U.S. commercial and residential real estate market consistently demonstrate that high-quality facade detailing:

  • Increases perceived property value by 5-15%
  • Reduces time-on-market for sale or lease transactions

For developers and property owners, the selection of architectural products that deliver premium visual quality is not a design preference - it is an investment allocation decision with a calculable return.

Our company products are specified for this reason by architects, developers, and restoration professionals who understand that facade quality is directly priced by the market.

PRECISION ARCHITECTURAL REPRODUCTION

Our company architectural products reproduce classical and contemporary architectural language at a level of precision that competing systems cannot achieve in production.

Geometry Quality

Capital and base projection geometry - the shadow-casting elements that establish architectural order and visual hierarchy - is milled to profile depths of 25-150 mm with edge sharpness and symmetry that extrusion, laminating, or handwork cannot consistently replicate at scale.

Surface Quality

The surface is delivered:

  • Smooth
  • Pore-free
  • Free of process artifacts
  • No exposed glass fiber
  • No resin streaking
  • No tool marks
  • No grain telegraphing through the finish

This surface quality is essential for:

  • High-specular architectural paint systems
  • Architectural uplighting
  • Professional photography of the completed building

All of which depend on a defect-free substrate to perform as designed.

PROPORTION AND DESIGN CONSISTENCY

Proportion control - the ratio of element projections that defines architectural order - is maintained by digital modeling and CNC production, not by skilled tradesperson judgment.

This means that every unit in a project, regardless of production sequence or crew, matches the architect's specified proportions exactly.

SURFACE AND COLOR FLEXIBILITY

Surface texture options extend from smooth through faux stone to fully custom tactile profiles, allowing the facade system to match the material language of the broader architectural composition.

Color specification is unlimited - any RAL, Munsell, or custom-mixed topcoat can be applied to the polyurea shell, providing exact palette coordination with adjacent facade materials.

FINAL MARKET BENEFIT

Clients receive a finished architectural product that:

  • Strengthens the developer's brand identity
  • Supports premium pricing
  • Supports higher occupancy rates for the completed asset
  • Delivers long-term visual impact that does not degrade with age under normal service and maintenance conditions

Download PDF

Technical specification

Exterior Corbels & Brackets

Exterior Corbels & Brackets 1

Exterior Corbels & Brackets 1

Exterior Corbels & Brackets 2

Exterior Corbels & Brackets 2

Exterior Corbels & Brackets 3

Exterior Corbels & Brackets 3

Exterior Corbels & Brackets 4

Exterior Corbels & Brackets 4

Height (H), in Depth (D), in Length (L), in
7" 3" 4 1/2"
8" 3" 4 1/2"
8" 6 1/2" 8"
8" 4 1/2" 5"
12 1/2" 6 1/2" 6 1/2"
15" 4" 9 1/2"
15" 8" 7 1/2"
18" 16 1/2" 14"
18 1/2" 5 1/2" 13"
21 1/2" 9 1/2" 13 1/2"
24" 8" 11"
38 1/2" 12" 14"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 016

Door Surround-Door 016

Door Surround-Door 014

Door Surround-Door 014

Door Surround-Door 011

Door Surround-Door 011

Door Surround-Door 002

Door Surround-Door 002

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Door Surround-Door 036

Door Surround-Door 036

Door Surround-Door 042

Door Surround-Door 042

Door Surround-Door 025

Door Surround-Door 025

Door Surround-Door 023

Door Surround-Door 023

Width (W), in Height (H), in Depth (D), in
48" 72" 7"
48" 80" 7"
54" 72" 8"
54" 80" 8"
60" 80" 8 1/2"
60" 82" 8 1/2"
72" 82" 9"
72" 84" 9"
110" 82" 9 1/2"
110" 84" 9 1/2"
120" 82" 10"
120" 84" 10"
Length (L), in Depth (D), in Height (H), in
24" 4" 65"
26" 4" 65"
28" 4" 65"
32" 4 1/2" 70"
34" 4 1/2" 70"
36" 4 1/2" 70"
48" 5" 90"
52" 5" 90"
56" 5" 90"
60" 5 1/2" 105"
64" 5 1/2" 105"
68" 5 1/2" 105"
Width (W), foot Height (H), in Depth (D), in
10' 8" 7"
10' 10" 7"
12' 8" 8"
12' 10" 8"
14' 8" 8 1/2"
14' 10" 8 1/2"
16' 8" 9"
16' 10" 9"
18' 12" 9 1/2"
20' 12" 9 1/2"
24' 12" 10"
32' 12" 10"

Our material vs Competitors

Property Our Material (EPS) Wood Concrete Polyurethane Fiberglass
Weight Very lightweight Medium Very heavy Light Light
Thermal Insulation Excellent Moderate Poor Excellent Good
Moisture Resistance High (does not absorb water) Low (absorbs moisture) Medium High Medium
Durability Long-lasting, stable Can rot or warp Very durable Durable Fragile over time
Fire Behavior Melts under high heat Burns Fire-resistant Flammable (treated variants available) Non-combustible
Ease of Installation Easy, fast, low labor cost Moderate Difficult, labor-intensive Moderate Requires protection gear
Customization Highly customizable shapes & sizes Limited Very limited Moderate Limited
Cost Affordable Medium to high High High Medium

We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.

All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.

Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.

Discuss my project
Color palette

Why choose us

Value / Service Our company Competitors
Free Design Support Included in every project Usually not available
Product Customization Fully customized solutions Limited options
Engineering Consultation Direct access to engineers Rare or paid
Unique Prototype Development Yes, tailored prototypes Not offered
Personal Project Manager Dedicated manager for each client Not standard
Speed of Production Fast turnaround Slower processes
Client Support Ongoing support at all stages Limited after-sales support
Flexibility Tailored to any client requirements Standard solutions only

How We Work

How to Order from Royal Foam

Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.

Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.

Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.

Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.

Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.

Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.

Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.

Let's bring your project to life!

We proudly serve clients across the United States, including major cities such as

· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·

Free Quote Request

Our Partners

Let's bring your project to life!

Testimonials

Our old wood window surrounds were totally rotted out. Called Royal Foam for advice, and the free consult was super helpful. Went with PU foam because they said it would hold up better and capture the original profile details. The match is perfect. Looks exactly like the 1920s originals, but zero maintenance now. So happy!

Patricia Holloway

I'm building a new house and wanted something different than the standard trim. Sent them a sketch of a modern, chunky window surround I saw online. They said no problem and fabricated it in EPS for me. Super lightweight, easy for my crew to install, and after stucco, it looks monolithic. Custom work without the crazy price tag.

David Chen

We have a beach cottage with crazy humidity and salty air. Wood trim just dies here. Royal Foams PU foam window surrounds are a lifesaver. Had a quick consult, they recommended the right density, and we installed them last spring. Still looks brand new. No swelling, no peeling paint. Finally, a permanent solution!

Amanda Foster

Frequently Asked Questions

+
Yes, all our corbels and brackets are made of high-density foam, which is durable and suitable for outdoor use. Thanks to a special urethane coating, these elements can withstand prolonged exposure to sunlight, high humidity, and temperature fluctuations.
+
Most standard corbel or bracket installations can be completed as DIY projects by homeowners with basic construction skills and the appropriate tools. In particular, Royal Foam corbels are very convenient in this regard. However, large corbels, high-elevation installations, or applications requiring structural changes should involve professional contractors to ensure safety, proper installation, and warranty compliance. Our specialists will be pleased to recommend you qualified contractors for the installation of corbels and brackets.
+
Corbel size should relate to your home's scale, architectural style, and existing trim proportions. As a general rule, corbels should be 1/3 to 1/2 the height of the area located above them. Extra-large corbels work best on substantial homes with prominent architectural features, while medium-sized options suit most residential applications.
+
Modern exterior corbels require minimal maintenance compared to traditional materials. Annual inspections of paint and finish condition, periodic cleaning, and occasional refinishing maintain appearance and performance. Quality installations typically require only minor maintenance over decades of service.
+
Strategic placement includes gable peaks, under eaves and soffits, around entryways, and above windows or doors. Exterior gable corbels create dramatic focal points, while soffit installations provide subtle enhancement. Consider architectural proportions, sight lines, and existing decorative elements when determining optimal placement.

Blog posts

Exterior Corbels and Brackets

Exterior Corbels and Brackets

Enhancing your façade with small architectural details is surprisingly powerful, and custom corbels make this transformation effortless. They instantly enrich the exterior, increase curb appeal, and create a look that attracts both neighbours and potential buyers. Moreover, well-designed custom carved corbels turn an ordinary structure into a character-rich architectural statement that feels intentional and beautifully finished.

Exterior corbels and brackets remain one of the most effective ways to elevate the appearance of any home or office building. Because we offer more than 100 design options and extensive customisation, achieving the perfect style is simple and highly accessible. Additionally, our specialists can guide you in choosing custom corbels that blend seamlessly with your existing architecture.

Custom Carved Corbels

What Are Exterior Corbels, and How Do They Modify Facades?

Exterior corbels are decorative architectural elements that project from a wall to support or visually enhance overhanging structures such as balconies, porches, or eaves. Although they once played essential structural roles, most modern custom carved corbels are primarily used to improve aesthetics while preserving the elegance of classical forms. Modern materials make these elements lightweight, durable, and far more affordable than traditional stone or hand-cut wood.

Furthermore, corbels visually enrich a façade by adding depth, rhythm, and architectural balance. Because of this, they create the impression of expensive craftsmanship without the weight or cost associated with historical building materials. In addition, well-placed custom corbels can significantly influence how a property feels and is perceived.

Interestingly, research indicates that homes with distinctive architectural features sell 15–20% faster. Therefore, installing corbels on a house exterior becomes an improvement that benefits not only appearance but also long-term value. They are appealing both visually and financially.

Types of Exterior Custom Corbels for Every Architectural Style

  • Traditional corbels with elegant reliefs

  • Victorian styles featuring intricate, rich carvings

  • Craftsman designs with geometric, clean patterns

  • Modern minimalist corbels that highlight simple lines

  • Farmhouse corbels blend rustic charm with refined structure

Each category offers opportunities to use custom corbels or custom carved corbels to match any historical or contemporary design style.

Exterior Corbels and Brackets

Instantly enhance the appeal of your facade and increase the value of your property with small details - it's possible! Adding exterior corbels to your building transforms an ordinary facade into a stunning, character-rich exterior that attracts the attention and admiration of both neighbours and potential buyers.

Exterior corbels and brackets are the optimal solution for enhancing the architectural appearance of your home or office building. Our specialists will help you with this! We offer more than 100 affordable design options and extensive customisation possibilities.

What Are Exterior Corbels, And How Do They Modify Facades

Exterior corbels are decorative architectural shapes that project from walls under overhanging structures, such as eaves, balconies, or porches. Initially serving crucial structural purposes in classical architecture, today's corbels' exterior designs focus primarily on aesthetic enhancement while maintaining their timeless visual appeal.

Modern corbels are an affordable alternative to expensive stone or wood carvings. These lightweight yet durable elements create the illusion of substantial architectural detail without the associated costs, weight concerns, or complex installation requirements.

Finally, the psychological impact of well-placed corbels cannot be overstated. Research shows that homes with distinctive architectural features sell 15-20% faster than properties without such interesting details. This makes corbels on house exterior installations one of the most profitable improvements in terms of return on investment. They are not only pleasing to the eye, but also to the wallet!

Types Of Exterior Corbels For Every Architectural Style

Corbels with interesting, exquisite reliefs can ideally convey the atmosphere of any historical era in your design. For example, they add timeless appeal to homes in colonial, Georgian, or traditional styles. Victorian exterior corbels feature intricate, rich carvings that are ideal for historic home restoration projects. The Craftsman corbels' exterior emphasises clean lines and geometric patterns that complement the Arts and Crafts movement's principles.

Modern exterior corbels, on the other hand, feature a sleek, minimalist design that emphasises the home's style without overwhelming clean architectural lines. For example, farmhouse exterior corbels blend rustic charm with clean architectural elements, making them perfect for current design trends.

Strategic Placement: Where To Use Exterior House Corbels

Understanding optimal placement of corbels on the house exterior maximises visual impact while creating a cohesive design throughout your property. Strategic installation requires careful consideration of architectural proportions, sight lines, and existing decorative elements.

Gable and peak applications

Exterior gable corbels work exceptionally well under roof peaks, creating dramatic focal points that draw the eye upward and emphasise vertical architectural lines. These installations prove particularly effective on craftsman, farmhouse, and colonial style homes where gable emphasis aligns with traditional design principles.

Position gable corbels at the top of triangular roof sections, ensuring the right proportions with existing trim elements. In large homes, you can place multiple corbels along the elongated lines of the gables, while in smaller ones, it is better to use a single centrally located element.

Soffit And Eave Enhancement

Exterior soffit corbels provide a subtle yet effective enhancement under eaves and overhangs. This placement offers continuous visual interest while maintaining proper architectural proportions and avoiding clutter with small design elements.

Soffit installation looks outstanding when the corbels are aligned with the window placement or other vertical architectural elements, creating rhythm and visual continuity across the entire facade.

Porch And Entrance Integration

One of the less obvious but exciting placement options. Decorative corbels around entry areas create welcoming focal points that guide visitors' attention toward main entrances. These installations effectively combine with various architectural styles, ranging from traditional to contemporary.

Window and door accents

Strategic placement of corbels above window boxes and doors creates visual weight and importance for these openings. This technique works particularly well on homes that lack significant trim or architectural details.

Architectural Exterior Corbels In Commercial Settings

Beyond residential applications, gable corbels and brackets play important roles in commercial, institutional, and multifunctional developments, where architectural character contributes to both brand image and property performance.

Retail and hospitality integration. Commercial properties benefit from corbel installations that create memorable visual experiences. Restaurants, hotels, and retail establishments use architectural corbels exterior to establish authentic character and premium positioning.

Multi-family and mixed-use developments. Large-scale residential and mixed-use projects incorporate corbel systems to break up monotonous facades, create visual interest, and give the building a premium feel (which, of course, affects the sale price).

Corbel Size Considerations For Proportional Success

Most residential buildings benefit from medium-sized exterior gable corbels as they significantly improve the appearance without dominating the facade. These proportions work effectively across various architectural styles and building scales.

But if you want to create a particularly striking, accent-filled façade, large corbels are the way to go. They look particularly effective on homes with substantial scale.

Extra-large exterior corbels work exceptionally well on commercial buildings and properties that require dramatic architectural statements. These substantial pieces require careful engineering consideration of the surrounding elements so as not to overload small structures and not to compete with existing accent elements.

Consider building height, roof pitch, and overall facade proportions when selecting large corbel options. Two-story homes with expansive wall surfaces can accommodate larger pieces more successfully than single-story or compact structures.

Exterior Corbels And Brackets: Know The Differences

While often used interchangeably, brackets and corbels serve different design purposes and offer distinct aesthetic benefits. Understanding these differences will ensure you make the best choice for your specific architectural needs.

Exterior corbels and brackets comparison
  • Corbels typically feature more ornate, curved designs with classical architectural references;
  • Decorative architectural exterior brackets tend toward geometric, angular shapes with emphasis on linear elements

Stylistic Applications. Corbels excel in traditional, historical, and ornate design contexts where curved lines and detailed carving complete the overall aesthetic. Brackets, on the other hand, perform better in contemporary, industrial, and minimalist applications where clean lines and geometric forms align with design principles.

Exterior Corbels Installation: What To Consider

It’s not enough to choose the right design - it's essential to know how to install corbels correctly. Compliance with all technical nuances is the key to ensuring that the facade will retain its presentable look for a long time and will not be subject to structural damage. In this regard, Royal Foam corbels make life much easier for both contractors and homeowners. All our production is made of modern expanded polystyrene (EPS). This material is very convenient for installation and subsequent processing (for example, gable corbels and brackets can be repainted any colour if you decide to change their look).

Pre-installation Planning And Site Assessment

Before starting installation, a thorough assessment of the site must be carried out, including determining the wall construction, assessing the load-bearing capacity of the structure, and checking the utility locations. Most exterior house corbels are well-suited for standard wall constructions, but larger pieces may require additional support, blocking, or consultation with a professional builder.

Essential Tools And Materials Checklist
  • Level, measuring tools, and chalk line for accurate positioning
  • Fastening elements suitable for the wall structure and corbel weight
  • Weather-resistant sealants and flashing materials
  • Power tools, including a drill, circular saw, and impact driver, where applicable
  • Safety equipment, including ladders, harnesses, and protective gear.
Corbels’ Installation Techniques: Diy Like A Pro

Layout and Positioning. Carefully mark the position of the corbels using precise measurements and professional marking techniques. Use chalk lines for multiple corbel installations to maintain consistent alignment and visual rhythm across extended facade areas.

Consider sight lines from multiple viewing angles, including street approach, neighbouring buildings, and interior window views. Proper positioning creates the optimal visual impact from all relevant viewpoints.

Fastening procedure. Because of the lightweight nature of EPS corbels, most of the time they can be simply glued onto the building using an adhesive that doesn’t contain acetone. Caulking around the seams prevents UV lights from getting in the crevice between the corbel and the wall and weakening the glue. For extra large corbels, consult your Royal Foam representative, and a custom drawing with installation instructions will be provided for you.

Weather sealing and long-term protection. Our company's cornices and brackets are treated with anti-impact and weather-resistant materials. However, for maximum strength, you will need appropriate sealants. Apply them around the mounting points to prevent water infiltration while allowing for natural building movement. Use compatible materials that won't damage the corbel finishes or compromise the building envelope's performance.

Why Eps Is The Best Choice For Exterior Gable Corbels

Today, there are various materials available on the market for manufacturing exterior corbels and brackets. Each of them has its own advantages in terms of durability, appearance, and maintenance requirements.

Royal Foam offers the most up-to-date architectural elements made of high-density foam (expanded polystyrene or ESP). The base material provides excellent detail while remaining easy to work with. In addition, all the pieces are treated with polymer compounds that are resistant to:

  • UV rays
  • moisture absorption,
  • thermal cycles that can damage traditional materials.

Thanks to these precautions, your home will not only look stylish but will also withstand all the challenges of your local climate!

For comparison, wood and stone corbels have an authentic look and are attractive thanks to traditional craftsmanship. Still, they require significantly more care, professional installation due to their weight, and constant maintenance. Also, natural materials can crack, split, or weather, requiring regular maintenance and refinishing to maintain their appearance and structural integrity.