Premium Quality
Stucco Mailboxes and Lamp Posts Kits
Effortless installation with lasting quality
25+ years
expirience
5000+
projects
Custom
designs
Our Solutions Are Perfect For
General Information
Products
Execution
Technical Data
Engineering & Compliance
Eps Foam Insulation Size, Density & R-Value
Polyurethane (Pu) Foam Insulation
Fire Safety Material Submittal
Eps Safety Data Sheet
Wind Load Performance Material Submittal
Customization
Engineering
Aesthetics
Speed of Installation
Stucco Mailboxes and Lamp Posts
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| Height (H), in | Width (W), in | Length (L), in |
|---|---|---|
| 60" | 15" | 15" |
| 60" | 24" | 75" |
| 60" | 24" | 24" |
| 60" | 26 1/2" | 20" |
| 60" | 29" | 29" |
| 60" | 30" | 24" |
| 60" | 30" | 30" |
| 60" | 34" | 28" |
| 60" | 34" | 34" |
| 60" | 37" | 31" |
| 60" | 37" | 37" |
| 60" | 37" | 90" |
| Length (L), in | Depth (D), in | Height (H), in |
|---|---|---|
| 24" | 4" | 65" |
| 26" | 4" | 65" |
| 28" | 4" | 65" |
| 32" | 4 1/2" | 70" |
| 34" | 4 1/2" | 70" |
| 36" | 4 1/2" | 70" |
| 48" | 5" | 90" |
| 52" | 5" | 90" |
| 56" | 5" | 90" |
| 60" | 5 1/2" | 105" |
| 64" | 5 1/2" | 105" |
| 68" | 5 1/2" | 105" |
| Width (W), foot | Height (H), in | Depth (D), in |
|---|---|---|
| 10' | 8" | 7" |
| 10' | 10" | 7" |
| 12' | 8" | 8" |
| 12' | 10" | 8" |
| 14' | 8" | 8 1/2" |
| 14' | 10" | 8 1/2" |
| 16' | 8" | 9" |
| 16' | 10" | 9" |
| 18' | 12" | 9 1/2" |
| 20' | 12" | 9 1/2" |
| 24' | 12" | 10" |
| 32' | 12" | 10" |
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Door Surround-Door 002
| Width (W), in | Height (H), in | Depth (D), in |
|---|---|---|
| 48" | 72" | 7" |
| 48" | 80" | 7" |
| 54" | 72" | 8" |
| 54" | 80" | 8" |
| 60" | 80" | 8 1/2" |
| 60" | 82" | 8 1/2" |
| 72" | 82" | 9" |
| 72" | 84" | 9" |
| 110" | 82" | 9 1/2" |
| 110" | 84" | 9 1/2" |
| 120" | 82" | 10" |
| 120" | 84" | 10" |
| Length (L), in | Depth (D), in | Height (H), in |
|---|---|---|
| 24" | 4" | 65" |
| 26" | 4" | 65" |
| 28" | 4" | 65" |
| 32" | 4 1/2" | 70" |
| 34" | 4 1/2" | 70" |
| 36" | 4 1/2" | 70" |
| 48" | 5" | 90" |
| 52" | 5" | 90" |
| 56" | 5" | 90" |
| 60" | 5 1/2" | 105" |
| 64" | 5 1/2" | 105" |
| 68" | 5 1/2" | 105" |
| Width (W), foot | Height (H), in | Depth (D), in |
|---|---|---|
| 10' | 8" | 7" |
| 10' | 10" | 7" |
| 12' | 8" | 8" |
| 12' | 10" | 8" |
| 14' | 8" | 8 1/2" |
| 14' | 10" | 8 1/2" |
| 16' | 8" | 9" |
| 16' | 10" | 9" |
| 18' | 12" | 9 1/2" |
| 20' | 12" | 9 1/2" |
| 24' | 12" | 10" |
| 32' | 12" | 10" |
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| Width (W), in | Height (H), in | Depth (D), in |
|---|---|---|
| 48" | 72" | 7" |
| 48" | 80" | 7" |
| 54" | 72" | 8" |
| 54" | 80" | 8" |
| 60" | 80" | 8 1/2" |
| 60" | 82" | 8 1/2" |
| 72" | 82" | 9" |
| 72" | 84" | 9" |
| 110" | 82" | 9 1/2" |
| 110" | 84" | 9 1/2" |
| 120" | 82" | 10" |
| 120" | 84" | 10" |
| Length (L), in | Depth (D), in | Height (H), in |
|---|---|---|
| 24" | 4" | 65" |
| 26" | 4" | 65" |
| 28" | 4" | 65" |
| 32" | 4 1/2" | 70" |
| 34" | 4 1/2" | 70" |
| 36" | 4 1/2" | 70" |
| 48" | 5" | 90" |
| 52" | 5" | 90" |
| 56" | 5" | 90" |
| 60" | 5 1/2" | 105" |
| 64" | 5 1/2" | 105" |
| 68" | 5 1/2" | 105" |
| Width (W), foot | Height (H), in | Depth (D), in |
|---|---|---|
| 10' | 8" | 7" |
| 10' | 10" | 7" |
| 12' | 8" | 8" |
| 12' | 10" | 8" |
| 14' | 8" | 8 1/2" |
| 14' | 10" | 8 1/2" |
| 16' | 8" | 9" |
| 16' | 10" | 9" |
| 18' | 12" | 9 1/2" |
| 20' | 12" | 9 1/2" |
| 24' | 12" | 10" |
| 32' | 12" | 10" |
Our material vs Competitors
| Property | Our Material (EPS) | Wood | Concrete | Polyurethane | Fiberglass |
|---|---|---|---|---|---|
| Weight | Very lightweight | Medium | Very heavy | Light | Light |
| Thermal Insulation | Excellent | Moderate | Poor | Excellent | Good |
| Moisture Resistance | High (does not absorb water) | Low (absorbs moisture) | Medium | High | Medium |
| Durability | Long-lasting, stable | Can rot or warp | Very durable | Durable | Fragile over time |
| Fire Behavior | Melts under high heat | Burns | Fire-resistant | Flammable (treated variants available) | Non-combustible |
| Ease of Installation | Easy, fast, low labor cost | Moderate | Difficult, labor-intensive | Moderate | Requires protection gear |
| Customization | Highly customizable shapes & sizes | Limited | Very limited | Moderate | Limited |
| Cost | Affordable | Medium to high | High | High | Medium |
We offer 9 finish types. For custom color, we have mixes that allow us to make arhitectural products in almost any color.
All textures and colors are fully customizable for each individual project, ensuring complete flexibility in design and appearance.
Each our decorative architectural foam product is unique. We don’t “print” identical beams — we craft them as individual architectural pieces.
Discuss my project
Why choose us
| Value / Service | Our company | Competitors |
|---|---|---|
| Free Design Support | ✔ Included in every project | ✖ Usually not available |
| Product Customization | ✔ Fully customized solutions | ✖ Limited options |
| Engineering Consultation | ✔ Direct access to engineers | ✖ Rare or paid |
| Unique Prototype Development | ✔ Yes, tailored prototypes | ✖ Not offered |
| Personal Project Manager | ✔ Dedicated manager for each client | ✖ Not standard |
| Speed of Production | ✔ Fast turnaround | ✖ Slower processes |
| Client Support | ✔ Ongoing support at all stages | ✖ Limited after-sales support |
| Flexibility | ✔ Tailored to any client requirements | ✖ Standard solutions only |
How We Work
How to Order from Royal Foam
Step 1. Adaptation
If you have a finished project, we adapt it for production and installation, preserving every detail.
Step 2. Define your vision
Capture a clear picture of the client’s ideas before moving to design and rendering.
Step 3. Plan specifications
Outline measurements, production methods, and finalize materials, components, and finishes.
Step 4. Installation
Our team ensures precise setup, perfectly aligning your custom surround with the space.
Step 1. Define your vision
The aim of this step is to capture a precise picture of the client’s vision before proceeding to technical design and visual rendering.
Step 2. Plan specifications
During this phase, we define the specifications, production methods, and measurements, while finalizing the look by selecting materials, elements, and finishes.
Step 3. Installation
Once fabrication is complete, our installation team will handle every aspect of the setup, ensuring your custom surround is fitted with accuracy and seamlessly integrated into your space.
Let's bring your project to life!
Featured collection
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Areas We Serve
We proudly serve clients across the United States, including major cities such as
· Jacksonville · Orlando · Miami · Atlanta · Dallas · Los Angeles · New York City · Chicago · Washington · San Francisco ·
Our Partners
Testimonials
I highly recommend the services of Royal Foam because they are always consistent with their quality of 3D letterings and other products.
Samuel Ridge
Thank You Royal Foam for providing me with the gorgeously designed monument sign I had ordered for my newly opened company.
Daniel Bryan
After installing an arch from Royal Foam not only the look has improved but also my home has become a lot more spacious. I suggest and thank Royal Foam. I will contact again to Royal foam for my new arch work at my home. Designs are very good and finishing is also good.
Amy Corey
Let's bring your project to life!
Frequently Asked Questions
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If you follow the installation guidelines, these products will last for decades. The construction material is resistant to corrosion, rot, moisture cracking, and UV radiation - the main factors that threaten the structure.
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Yes, this is one of our key areas of expertise. We specialize in creating unified stylistic ensembles, such as multi-unit HOA mailboxes and entryways. This allows us to maintain high standards of appearance throughout the community.
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Yes. CNC cutting and EPS foam molding technology allow us to realize any geometry, even the most complex. All we need from you is a concept or technical specification.
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Yes, the system is designed for extreme conditions. It is moisture-resistant, salt-corrosion-resistant, and withstands a wide temperature range (from -50°C to +80°C). This makes it ideal for coastal areas and regions with harsh winters.
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Installation is significantly easier than with concrete alternatives. Due to its light weight, heavy equipment is not required for installation. The work can be completed by a team of 2-3 people using standard tools.
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We provide a warranty on the integrity of the structure and coating. Specific terms and conditions depend on the product type and are agreed upon in the contract. Our warranty is backed by 15 years of manufacturing experience.
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In most cases, a solid foundation is not required. Local concreting of the support post or anchoring to an existing solid foundation is sufficient. This significantly reduces installation costs and time.
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No. The materials do not require painting to protect against corrosion or rot. Periodic washing with water is sufficient to maintain cleanliness. This ensures minimal cost of ownership.
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The reinforced polymer coating has high impact resistance, surpassing traditional plaster. It is resistant to household damage; however, like any architectural element, it can be damaged by deliberate, substantial mechanical impact.
Blog Posts
Stucco Mailboxes and Lamp Posts: The Perfect Look for Your Facade
Beautiful mailboxes and lampposts set the tone, demonstrate attention to detail, and reflect a company's status. They are a way to make a great first impression. However, the market often creates a gap between standard solutions and unique architectural needs, especially when a harmonious combination with a stucco facade is required. Ready-made solutions cannot always meet specific design requirements, durability, and integration into the existing structure. A customized approach is essential.
Custom stucco mailboxes and lampposts create the final finishing touch. A thorough understanding of materials, technologies, and aesthetics is important. Every project is unique. Our goal is not to offer a standard catalog, but to create the ideal solution that will fulfill your specific needs.
Introduction
When landscaping commercial and residential complexes, business owners and managers often face the same challenges. Metal rusts, wood rots, and plaster cracks and crumbles. Concrete products are a traditional alternative. However, they are extremely heavy, increasing logistics and installation costs and requiring specialized equipment.
The key question remains: how to create a lightweight, durable, and architecturally accurate product that is not just an imitation, but a modern engineering solution.
What are Stucco Mailboxes and Lamp Posts?
From a technical perspective, these are engineered systems. The core is high-density EPS foam that defines geometry and reduces weight. This core is encapsulated with a polyurea hard coat, forming a durable shell resistant to weather and impact. The final finish includes stucco texture and paint.
- 5-10 times lighter than concrete
- Resistant to corrosion, rot, and cracking
- Fully customizable in shape and size
These systems are ideal for HOA communities, residential entrances, commercial properties, and premium developments.
Materials Overview
EPS foam serves as a lightweight core with density typically between 1.0-1.5 lb/ft³. It is non-hygroscopic and stable. It is always protected by a polyurea hard coat layer, which provides moisture resistance, UV stability, and mechanical durability.
Key performance characteristics:
- High impact resistance
- Moisture-resistant and vapor-permeable system
- UV-resistant coatings
- Operational range from -50°C to +80°C
Manufacturing Process
- CAD design and modeling
- CNC milling of EPS foam core
- Forming complex geometry
- Application of polyurea hard coat
- Decorative coating application
- Texturing and painting
- Quality control
- Packaging and shipment
Types of Manufactured Elements
| Product Type | Purpose | Construction | Advantages |
|---|---|---|---|
| Single Mailboxes | Private homes | Monolithic EPS core with coating | Custom design, durable |
| HOA Mailboxes | Communities | Modular system | Uniform look, reduced cost |
| Mailbox + Lamp | Entrances | Integrated structure | Space saving, cohesive design |
| Lamp Posts | Lighting | Hollow reinforced column | Lightweight, corrosion resistant |
| Entry Monuments | Branding | Large custom structures | Strong visual identity |
Durability and Climate Performance
The system resists moisture, UV exposure, and temperature fluctuations. It does not rust, rot, or absorb water. It maintains geometry over time and performs reliably in coastal and high-humidity environments.
Material Comparison
| Parameter | Concrete | Metal | Wood | EPS Foam |
|---|---|---|---|---|
| Weight | Very high | Medium | Medium | Very low |
| Installation | Complex | Moderate | Moderate | Simple |
| Durability | Cracks | Corrosion | Rot | Stable |
| Maintenance | High | Medium | High | Minimal |
Case Studies
Coastal Community: Installed HOA mailboxes and entry markers resistant to salt air and wind. No degradation after 3 years.
Business Park: Replaced outdated metal structures without modifying infrastructure. Achieved visual consistency and reduced cost.
Economy and TCO
EPS systems reduce logistics, installation time, and maintenance costs. Lightweight elements allow faster installation and lower labor costs.
Installation
- Install on compacted base or slab
- Use anchor bolts
- Seal joints properly
- Follow provided instructions
Warranty and Certification
Products are designed for long-term outdoor use and include warranty coverage. Materials are tested for UV resistance, moisture resistance, and temperature durability.